2000 Mercury Villager battery

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.3L V6 engine
1. Power distribution box
2. Brake fluid reservoir
3. Air filter assembly
4. Battery
5. Relay box
6. Engine oil filler cap
7. Engine oil dipstick
8. Windshield washer fluid reservoir
9. Engine coolant reservoir
10. Power steering fluid reservoir
11. Automatic transmission fluid dipstick
9
45678
1011123
Maintenance and care
188

Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
CHANGING THE AIR FILTER ELEMENT
1. Release the four clamps that
secure the air filter housing cover.
2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element
from the air filter housing.
4. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unmetered
air to enter the engine if not
properly seated.
5. Replace the air filter housing
cover and secure the four clamps.
BATTERY
Your vehicle is equipped with a
Motorcraft maintenance-free battery
which normally does not require
additional water during its life of
service.
Maintenance and care
201

However, for severe usage or in high temperature climates, check the
battery electrolyte level. Refer to the Scheduled Maintenance Guide for
the service interval schedules.
Keep the electrolyte level in each cell up to the ªlevel indicatorº.
Do not overfill the battery cells.
If the electrolyte level in the battery is low, you can add plain tap water
to the battery, as long as you do not use hard water (water with a high
mineral or alkali content). If possible, however, try to only fill the battery
cells with distilled water. If the battery needs water often, have the
charging system checked.
If your battery has a cover/shield, make sure it is reinstalled
after the battery has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Maintenance and care
202

Battery posts, terminals and related accessories contain lead and
lead compunds. Wash hands after handling.
Your automatic transaxle electronically controls the shift feel by using an
adaptive learning strategy. During the first few hundred kilometers
(miles) of operation, it is normal for your transaxle to have abrupt shifts.
The adaptive learning strategy is maintained by power from the battery.
When the battery is disconnected or a new battery is installed, the
transaxle must relearn its adaptive strategy. Optimal shifting will resume
within a few hundred kilometers (miles) of operation.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
²Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center
to find out more about recycling
automotive batteries.
LEAD
RETURN
RECYCLE
Maintenance and care
203

If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing,
follow the procedure described below:
1. Allow the engine to cool to ambient temperature (the engine coolant
temperature gauge indicator will point to C).
2. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
3. Accelerate the vehicle to 88 km/h (55 mph), then quickly release the
accelerator pedal completely for at least six seconds.
4. Quickly depress the accelerator pedal for a moment, then drive the
vehicle at a speed of 86 to 96 km/h (53 to 60 mph) for at least five
minutes.
5. Bring the vehicle to a complete stop.
6. Accelerate the vehicle to 55 km/h (35 mph), and maintain the speed
for 20 seconds.
7. Repeat steps five and six at least three times.
8. Accelerate the vehicle to 88 km/h (55 mph), and maintain the speed
for at least three minutes.
9. Bring the vehicle to a complete stop and turn the engine off.
10. Repeat steps one through nine at least one more time.
If step one through eight are interrupted, repeat the preceding step. Any
safe driving mode is acceptable between steps. Once started, do not turn
off the engine until step seven is completed.
BULBS
Replacing exterior bulbs
It is a good idea to check the operation of the following lights frequently:
²Headlamps
²Turn signals
²Cornering lamps
²High-mount brakelamp
²Tail lamps
Maintenance and care
222

MOTORCRAFT PART NUMBERS
Component 3.3L V6 engine
Engine air filter element FA-1121
Cabin air filter FP-27
Fuel filter FG-993
Battery (standard) BXT-35
Battery
1BH-65DC
Oil filter FL-2007
PCV Valve EV-217
Spark plugs
2AGSP-32FP
1Standard for Canada. Included with trailer tow package and rear A/C.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Capacity
Engine oil (includes
filter change)Motorcraft SAE 5W-30
Super Premium Motor
Oil4.0L (4.2 quarts)
Brake fluid High Performance
DOT 3 Motor Vehicle
Brake FluidFill to line on reservoir
Power steering fluid Motorcraft MERCONt
AT FFill to line on reservoir
Automatic transaxle
fluidMotorcraft MERCONt
AT F8.3L (8.8 quarts)
Engine coolant
1Premium Engine
Coolant10.6L (11.2 quarts)
Fuel tank N/A 75.7L (20.0 gallons)
Windshield washer
fluidUltra-Clear Windshield
Washer ConcentrateFill to line on reservoir
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
Capacities and specifications
233

Comfort and convenience
Cargo nets
Cargo organizers
Cargo trays
Electrochromic inside mirror with compass display
Electrochromic inside mirror with compass and temperature display
Engine block heaters
Gear shift knob
Seatback organizer
Tire step
Travel equipment
Auto headlamps with daytime running lights (DRL)
Console
Daytime running lights (DRL)
Factory luggage rack
Factory luggage rack adaptors
Framed luggage covers
Heavy-duty battery
Running boards, child step
Soft luggage cover
Track rider bars
Track rider bar adaptors
Trailer hitch (Class II)
Trailer hitch bars and balls
Protection and appearance equipment
Air bag anti-theft locks
Carpet floor mats
Cleaners, waxes and polishes
Flat splash guards
Front end covers (full and mini)
Customer assistance
247

Accessory delay ..........................91
Air bag supplemental
restraint system .................132,133
and child safety seats ............134
description ..............................133
disposal ....................................137
driver air bag ..........................135
indicator light ......................8,136
operation .................................135
passenger air bag ...................135
Air cleaner filter .........200,201,233
Air conditioning ..........................22
automatic temperature
control system ..........................29
Air filter, cabin ..........................204
Antifreeze
(see Engine coolant) ................194
Anti-lock brake system
(see Brakes) .......................152,153
Anti-theft system ......................105
arming the system ..................105
disarming a
triggered system .....................107
disarming an untriggered
system .....................................107
Audio system (see Radio) .........40
Automatic transaxle .................155
driving with .............................156
fluid, adding ............................198
fluid, checking ........................198
fluid, refill capacities ..............233
fluid, specification ..................235
Auxiliary power point .................81
Axle
lubricant specifications ..........234
Battery .......................................201
acid, treating emergencies .....201
charging system warning light ..8
jumping a disabled battery ....180
maintenance-free ....................201
replacement, specifications ...233
servicing ..................................201Brakes ........................................152
anti-lock ............................152,153
anti-lock brake system
(ABS) warning light ..........10,153
brake warning light ....................9
fluid, checking and adding ....192
fluid, refill capacities ..............233
fluid, specifications ..........234,235
lubricant specifications ...234,235
parking ....................................153
shift interlock ..........................155
Break-in period .............................3
Capacities for refilling fluids ....233
Cargo cover ...............................110
Cargo net ............................109,110
CD changer .................................77
Certification Label ....................237
Child safety restraints ..............137
child safety belts ....................137
Child safety seats ......................138
in front seat ............................140
in rear seat .......................140,142
tether anchorage hardware ...144
Cleaning your vehicle ...............227
built-in child seat ...................232
engine compartment ..............229
exterior .............................228,229
exterior lamps .........................229
instrument panel ....................231
instrument panel lens ............231
interior ..............................231,232
mirrors .....................................229
plastic parts ............................229
safety belts ..............................232
washing ....................................227
waxing .....................................228
wheels ......................................228
windows ..................................231
wiper blades ............................230
woodtone trim ........................231
Climate control (see Air
conditioning or Heating) ............22
Index
251