2000 HONDA CR-V Intake

7.Place the rocker arms on the pivots and the valve
stems. Put the rocker arms in their original posi-
lrons.
lnstall the camshafts, then install the oil seals with
the open side (spring) facing in. Make sure that the
keyways on the camshafts are facing up and the No.
1 piston is at TDC.
Clean and dry the cylinder head mating surfaces.
Apply liquid gasket (P/N 08718 - 0001 or 08718 -
0OO3) to the head mating surfaces of the No. 1 and
No. 6 camshaft holders on both the intake and
exhaust side.
L
No. I
EXHAUST
II{TAKE
Apply liquid gasket to th€ shaded areas.
't't,
'10. lnstall the camshaft holders.
NOTE:
o "1" or "E' marks are stamped on the camshaft
holders.
. The arrows marked on the camshaft holders
should point at the timing belt.
Tighten each bolt in two steps to ensure that the
rockers do not bind on the valves.
Wipe off the excess liquid gasket from the No. 1 and
No. 6 camshaft holders with a shop towel,
Specified torque:
9.8 N.m (1.0 kgf.m, 7.2 lbf.ft)
Apply engine oil to the bolt ihreads.
I?,ITAKE
EXHAUST
(cont'd)
6-31
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lllustrated Index (cont'd)
NOTE: New rod bearings
(see pages 7-91.
must be selected by matching connecting rod assembly and crankshaft identification markings
PISTON INSTALLANON DIRECTION:
Lubricate all internal parts with engine oil
during reassembly.EXHAUST
INTAKE
PISTON RINGSReplacement. page 7-18Measurdment, page 7-17Alignm€nt, page 7-18
PISTONInspection, page 7-12
l1\AAtr\
\9q9Q9e/
PISTON PINRemoval, page 7-14
Installation, page 7-15Inspection. page 7-16
ENGINC BLOCKCylinder bore inspection. pago 7-13
Warpage inspoction, Page 7-'13
CONNECTING ROD BEARING CAPlnstallation, page 7-20NOTE: Install the caps so thebearing recess is on thesame side as the recessin the rod.
CONNECTING ROD CAP8 x 0.75 mm31 N.m {3.2 kgl.m.23 tbf.ftl
CONNECTING
COiINECI'ING RODBEARINGSClearance, page 7-8
Solection. page 7-9
NUT
End play, page 7-6Selection, page 7-14
Inspect the top ot each cylinder borefor carbon build up or a ridgebelore removing the piston.
Remove the ridge if necessary, page 7-10Apply engine oil to the bolt threads.NOTE: After torquing each bearingcap, rotate the crankshaft to check forbinding.
7-4
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Intake Manifold/Exhaust System
Intake Manifold
Rep1acement ....................................... 9-2
Exhaust Manifold
Replacement ....................................... 9-4
Exhaust Pipe and Muffler
Replacement ....................................... 9-6
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Intake Manifold
Replacement
NOTE:
. Use new O-rings and gaskets when reassembling.
. Check for folds or scratches on the surface of the gasket.
. Replace with a new gasket if damaged.
'97 - 98 models:
INTAK€ MANIFOLDReplace if cracked orif mating surfaces areoamageo,
INTAKE AIRTEMPERATURE
{IATI SENSOR22 N.n 12.2 kgl.m,16 rbf.ftl
8 x 1.25 mm22 N.m 12.2 kgtm.'t6 tbf ft)
8 x 1.25 mm22 N.m |.2.2 kgl.rn,'16 tbt ftl
I x 1.25 mm24 N m 12.4 kgf m.17 tbf.ft)
INTAKBRAC}
INTAKE MANIFOLOBRACKET B ('98 modell8 x 1.25 mm23 N m (2.3 kgt m,17 tbf.ftlI x 1.25 mm24 N.m 12.4 kgf.m,17 tbf.ft)
8 x 1.25 mm24 N.m (2.4 kgf.m,17 tbf.ft)
9-2
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'99 - O0 modol3:
6x1.0mm9.8 N.m 11.0 kg{.m,7.2 tbtltl
NESONATOR
6x1.0mm9.8 N.m {1.0 kgf.m,7.2 rbr.ftt
O-RINGReplace.Apply oil to O-RINGbetore installing.
RESONATORCHAMBERBRACKET
GASKETReplace.
IAT SENSOR2:2N.m l2.2kgl.n,16 tbtftl
O.RINGReplace.
l
O.RINGReplace.
8 x 1.25 mm24 N.m 12.4 kgt m,17 tbt frl
INTAKE MANIFOLDReplace it cracked orif mating surfaces areoamageo.
8 x 1.25 mm22 N.m 12.2 kgl.m,16 rbf.ftt
IAC VALVE
8 x 1.25 mm23 N.m (2.3 kgf.m,17 tbf.ft,
INTAKE MANIFOLD
22 N.m 12,2 kgl.m,16 rbfftl
("\"- K\*}Gt
W\qu u
N,1\J 'n\
.a,,-\\J "
G)s
BRACKET
9-3
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Fuel and Emissions
Special Tools ...................... 11-2
Component Locations
lndex ...................... ....,.... 11-3
Svstem Description
Vacuum Connections ...........,....,.,................. 1 1-9
Electrical Connections ................................... 1 1-15
System Connectors .,.,,.,............................,.,. 1 1-36
Troubleshooting
Troubleshooting Procedures,.,..................... 11-60
Engine Control Module/Powertrain ConttolModule Terminal Arrangement .............., 11-67
Diagnostic Trouble Code Chart .................... 1 t-75
How to Read Flowcharts .......,.....,.,............... I 1-79
PGM-Fl System
System Description .................,.,.,,,............... 1 1-80
Troubleshooting Flowcharts
Engine Control Module/PowertrainControl Module ........11-52
Manifold Absolute Pressure Sensor ............. 11-90
Intake Air Temperature Sensor .................... 1 1-95
Engine Coolant Temperature Sensor .,..,.,.... 1 1-99
Throttle Position Sensor ...........,.....,.,.,..,...... I 1'103
Primary Heated Orygen Sensor (Sensor 1) ... 11-110
Secondary Heated Oxygen Sensor{Sensor 2l .................. 1 1-117
Heated Oxygen Sensor Heater ..................... 11-121
Fuef Supply System ......11-124
Random Misfire ,....,.,..... 11-126
Mistire Detected in One Cylinder .....-........... 11-128
Knock Sensor ................ 11-130
CKP/TDC/CYP Sensor .................................... 1 1-131
Vehicle Speed Sensor ...............................,.... 1 1-135
Barometric Pressure Sensor .....,...,...,.,,........ 1 1-137
Electrical Load Detector ...,.,.......................... 1 1-138
CKF Sensor ................,.,, '11-112
ECM/PCM lnternaf Circuit ............................. 11'117
HO2S Replacement .,.,.,. 11-148
ldle Control System
System Description ............ 11-149
Troubleshooting Flowcharts
ldle Control System ...... 11-150
fdle Air Control Valve ......................,............. 11-152
Air Conditioning Signal ................................. I 1-155
Alternator FR Signal ...................................... 1 1-159
Starter Switch Si9na1 .................................... t l-161
Power Steering Pressure Switch Signal ...... 11-162
Brake Switch Si9na1 ...................................... 11-166
Fast ldle Thermo Valve .,.,.............................,.,.,. 11-168
ldle speed setting .............. 11-169
Fuel Supply System
Fuel Lines ............................ 11-171
Fuef Tube/Ouick-Conneci Fittings ..................... 11 -175
System Description ............ 11-178
Fuel Pressurg ...................... 11-178
Fuel Iniectors ................,..... 11-179
Fuel Pressure Re9u1ator .............................,.,...., f 1-181
Fuef Fifter ....,.,.,.,,,,.,............11-142
Fuel Pump ........................... 11-183
Fuel Gauge .......................... 11-184
Fuel Gauge Sending Unit ................................... I 1-185
Low Fuel Indicator System ...........,.,..,............... 1 1-185
PGM-FI Main Relay ............. 11-187
Fue|Tank................ ............. 11-191
Intake Air System
System Description ............ 11-193
Air Cleanel ,.,.,..................... 11-194
Throttle Cable ..................... 11-194
Throttle Body........ .............. 11-196
Emission Control System
System D$cription ...,....,.,. 11-199
Tailpipe Emission ............... 11-199
Three Way Catalytic Converter ..................,.,...,, 11-199
Positive Crankcase Ventilation System .,.,,,,.,.., 11-2O1
Evaporative Emission Controls .........,.,.,............ 11-203
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Component Locations
lndex
'97 - 98 models:
MANIFOLD ABSOLUTEPRESSURE IMAP} SENSORTroubleshooting, Page 1 1-90
THROTTLE POSITION (TP}
SENSORTroubleshooting, page 1 1-103
toLE AtR CONTROL llAcl VAI-VE
Troubleshooting, page 1 1-152
EVAPORATIVE EMISSION (EVAP)
CONTROL CANISTER VENT SHUTVALVE t'98 mod€llTroubleshooting, page 11'213
INTAKE AIR TEMPERATUREIIATI SENSORTroubleshooting. page 1 'l -95
ELECTRICAL LOADDETECTOR IELD) (USA modol)Troubleshooting, page 1 1-138
VEHICLE SPEEDSENSOR (VSS)
Troubleshooting,page 11'135
CRANKSHAFTPOSTTtON/
POWER STEERING PRESSURElPsPl swtrcHTroubloshooting, page 1 1-162
TOP OEAD CENTER/CYLINDERPOStTtON{CKP/TDC/CYP} SENSOR(Built into the distributor)Troubleshooting, page 1 l-131
CMNKSHAFT SPEEDFLUCTUATION ICKF} SENSORTroubleshooting. page 1'!-142
ENGINE COOLANTTEMPERATUREIECTI SENSORTroubleshooting, page 11 99
EVAPORATIVEI€VAP) PURGE CONTROLSOLENOID VALVETroubf eshooting, page 1 1'2o5, 213
(cont'd)
11-3
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Component Locations
Index (cont'dl
39 - 00 models:
MANIFOLD ABSOLUTEPRESSURE IMAPISENSORTroubleshooting, page 1 1-90
THROTTLE POSITION {TP)SENSORTroubleshooting, page 1 1-103
IDLE AIR CONTROL OACI VALVETroubleshooting, page 1 1-152
EVAPOBATIVE EMISSION {EVAPICONTROL CANISTER VENT SHUTVALVETroubleshooting, page 1 1-213
EVAPORATIVE EMISSION(EVAPI PURGE CONTROI-SOLENOID VALVETroubleshootang, page 1 1-2'13
ELECTRICAL LOAOOETECTOR {ELD) IUSA modet)Troubleshooting, page I 1-138
INTAKE AIR TEMPERATURE(IAT) SENSORTroubleshooting, page 11 95
POWEB STEERING PRESSUREtPsPt swtTcHTroubleshooting, page 11 162VEHICLE SPEEDSENSOR IVSSITroubleshooting,page 11'135
CRANKSHAFTPOSTTTON/TOP OEAD CENTER/CYLINDERPOStTtON{CKP/TDC/CYP) SENSOR(Built into the distributor)Troubleshooting, page 11 131
CRANKSHAFT SPEEDFLUCTUATION ICKN SENSORTroubleshooting, page 1 1-142
SENSORTroubleshooting, page '11 130
ENGINE COOLANTTEMPERATURE{ECT)SENSORTroubleshooting, page 11 99
11-4
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