Page 1146 of 1395

A/G System Service
Performance Test
The performance test will helD determine if the air con-
ditioner system is operating within specifications.
Use only service equipment that is U.L.-listed and is cer-
tified to meet the requirements of SAE J2210 to remove
HFC-134a (R-134a) from the air conditioner svstem.
CAUTION: Exposure to air condiiioner r€trigerant and
lubricant vapor or mist can irritate €yes, nose and
throat. Avoid bre8thing the air conditioner retrige.ant
and lubricant vapor or mist,
lf accidental system discharge occurs. ventilate work
area before resuming service.
R-134a service equipment o. vehicle air conditioner sys-
tems should not be pressure tested or leak tested with
comDressed air.
@ some mixtur€s ol air and R-134a have becn
shown to be combuslible at olsvated pressures and can
result in lire or explosion causing iniury or property
damage. Never use compressed air to prgssure test R-
13i[a service equipment or vehicle air conditioner sys.
tems.
Additional health and safety information may be obtained
from the refrigerant and lubricant manufacturers.
Recovory/Recycling/charging station
LOW.PRESSURESIDE
1.Connect a R-134a refrigerant recover/recycling/
charging station to the vehicle, as shown. following
the equipment manufacturer's instructions,
Insen a thermometer in the center air vent. Determine
the relative humidity and air temperature.
Test conditions:
. Avoid direct sunlight.
o Open hood.
. open front doors.
. Set the temperature control dial on MAX COOL,
the mode control dial on VENT and the reci.cula-
tion control switch on RECIRCULATE.
. Turn the A,/C switch on and the fan switch on
MAX.
. Run the engine at 1,500 rpm.
. No driver or passengers in vehicle
After running the air conditioning for 10 minutes
under the above test conditions, read the deliverv
temperature from the thermometer in the dash vent
and the high and low system pressure from the Ay'Cgauges.
2.
22-56
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Page 1171 of 1395

Gonnector ldentification and Wire Harness Routing
How to ldentity Connectors:
ldentification numbers have been assigned to all connectors, The number is preceded by the letter "C" for connectors.
"G" for ground terminals or "T" for non-ground terminals.
Location
HarnessEngine CompartmsntDashboardOthers lFloor, Door,
8oof, Tailgate)
Starter cableT1, T2 and @
Battery ground cableG1 and O
Engine ground cableT3
Transmission ground cableT4
G3
Engine wire harnessC101 through C137
T101 and T102
G101
Engine compartment ware harnessC201 through C218
G201 and G202
Under-hood ABS fuse/relay box
wire harness
t5ano9
Main wire harnessC301 through C309
C351 through C361
C401 through C447
G401 and G402
Dashboard wire harnessC501 through C524 (C525)
G501
Left side wire harnessC551 through C581
G551, G552 and G553
Right side wire harnessC601 through C605
lnterior wire harnessC701 through C703
Rear bumper wire harnessC641 through C643
Heater sub-harnessC731 through C740
Secondary heated oxygen sensor
sub-harness
C721 through C722
Combination switch sub-harnessC751 through C760
Driver's door wire harnessC661 through C667
Front passenger's door wire harnessC6Tl through C676
Left rear door wire harnessC681 through C684
Right rear door wire harnessC69'l through C694
Rear wire harnessC611 through C520
Tailgate wire harnessC631 through C634
G631
SRS main harnessC801 through C808
G801
High mount brake light sub-harnessC651 through C653
Fuel tank oressure sensor sub-harnessC645 through C647
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Page 1182 of 1395
Connector ldentification and Wire Harness Routing
Main Wire Harness {Right side of dash and floor branchesl {cont,dl
Connector or
Tsrminal
Number ol
CavitiesLocationConnects toNotes
c427
c428
c429
c430
c431
c432
c433
c434
c435
c436
c436
c447
6
26
22
7
20
5
7
25Front passenger's door
Behind right kick panel
Behind right kick panel
Behind right kick panel
Behind right kick panel
Under right side of dash
Under .ight side of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under middle of dash
Behind right kick panel
Front passenger's door wire harness(c671)
Right side wire harness {C601)ABS control unit
ABS control unit
Engine wire harness (C127)
PGM-Fl main relay
JUnotron connector
Tailgate open relay
Headlights f lasher relay
Heater sub-harness (C731 )Heater sub-harness (C731)
ECM/PCM
ABS
ABS
Optional
Optional'97 model'98 - 00
models'98 - 00
mooets
G402Under right side of dashBody ground, via main wire harness
23-22
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Page 1188 of 1395

Gonnector ldentification and Wire Harness Routing
Right Side Wire Harness
Connec{or or
Tsrminal
Number of
CavitiesLocationConnests toNotes
c601
c602
c603
c604
6'1
2
2
Behind right kick panel
Right B-piller
Right rear door
Under middle of dash
Right B-piller
Main wire harness (C428)
Front passenger's door switch
Right rear door wire harness (C691)
SRS main harness {C808)
Front passenger's seat belt tensioner
'98 - 00
mooets'98 - 00
models
Rear Bumper Wire Harness
Connector ol
Terminal
Number ot
CavitiesLocationConnocts toNotes
c641
c642
c643
4
2
2
Left quarter panel
Behind rear bumper
Behind rear bumper
Left side wire harness (C566)
Left rear side marker light
Right rear side marker light
Fuel Tank Pressure Sensor Sub-harness - '98 Model
Connector or
Terminal
Number ot
CavitiesLocationConnects toNot63
c645
c646
c647
?
2
Fueltank
Left side of fuel tank
Left side of fuel tank
Left side wire harness (C580)
Fuel tank pressure sensor
Evaporative emission (EVAP) bypass
solenoid valve
High Mount Brake Light Sub-harnoss
Conneslor or
Terminal
Number of
CavitiesLocationConnec-ts toNotes
c651
c652
c653
2
1
1
Top of hatch glass
Top of hatch glass
Top of hatch glass
High mount brake light
Rear wire harness (C617)
Rear wire harness (C618)
23-28
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Page 1192 of 1395

Connector ldentification and Wire Harness Routing
Drivsr's Door Wire Harness
Connector or
Terminal
Number of
CavitiesLocationConnocts toNotes
c664
c667
25
4
at
18
Driver's door
Driver's door
Driver's door
Driver's door
Driver's door
Driver's door
Driver's door
Left side wire harness {C557)
Left front speaker
Driver's power window motor
Driver's door lock actuator
Driver's door lock switch
Driver's power mirror actuator
Keyless/power door lock control uni
Front Pa$enger's Door Wire Harnsss
Connector or
T6rminal
Number ot
CavitiesLocationConnects toNotes
c671
c612
c67 4
c675
2^
I
Front passenger's door
Front passenger's door
Front passenger's door
Front passenger's door
Front passenger's door
Front passenger's door
Main wire harness (C4271
Right front door speaker
Front passenger's power window motor
Front passenger's door lock actuator
Front passenger's power window switch
Front passenger's power mirror actuator
DBIVEB'S DOOR WIREHARNESS
6tt inliiioint""
23-32
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Page 1252 of 1395
Interior Lights
Component Location Index
SPOTLIGHTSTest, page
DRIVER'S DOOR SWITCH
LEFT REARoooR swtTcH
FRONT CEILING LIGHTTest, page 23-94
FRONT PASSENGER'SDOOR SWITCH
REAR CCILING LIGI{TTest, page 23-94
RIGHT REARswtTcH
HATCH GLASSLATCH SWITCH
TAILGATELATCH SwlTCH
23-92
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Page 1283 of 1395
Power Door Locks
Component Location lndex
DRIVER'S DOOR L(rcK SWITCHTest, page 23-129
TRANSMITTERTest, page 23-130Cod6 Input Procedure,page 23-131
LOCK BUTTON
HATCH GLASS BUTTON
PA rc AUTTO]IIRIGT{T REAR DOOR LOCKACTUATORTest, page 23-129Replacement,section 20
HATCH GLASS OPENER SOLENOIOfesl, page 23-122Replacem€nt. pago 23-122
FRONT PASSENGER'SDOOR LOCK ACTUATORTest, page 23-129R6Dlacement, soction 20
LEFT BEAR DOOR LOCKACTUATOBTesr, page 23-129Beplacement, section 20
. DRIVEB'S DOOR LOCKKNOB SW|TCHTesr, pag6 23-128. DRIVER'S DOOR LOCKACTUATORT6st, psge 23-128
-
23-123
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Page 1287 of 1395

Disconnoci the 18P connestor from the pow€r door lock control unit.
Cavity WireTest conditionTost: Dcsired resultPo$ible csuse il result is not obtainod
Possible cause if result is not obtain€d
*: With keyless entry system
NOTE: To prevent damage to the motor, apply battery voltage only momentarily.
Feconnoct the 18P conneqtor to the power door lock control unit,
Cavity Wir6Test conditionTost: D€sirod result
118LKUnder all conditionsCheck for continuity to ground:
Ther€ should be continuity.
. Poorground (G55'l). An open in the wire
7BLU
Connect the No. 7 termi'nalto the No. 8 terminal,and the No. 6 terminal tothe No. 17 terminalmomentarily.
Check door lock operation:Driver's door should unlock.Faulty actuatorFaulty junction connector (C577)
An open in the wireBlown No. 51 (20 Al{use in the under-
hood fuse/relay box
GRY
Under all conditionsConnect to ground:Horn should sound,Blown No. 52 (15 A)tuso in the under-hood fuse/relay boxFaulty hornFaulty horn relayAn open in tho wire
YEURED
Connect the No. 'l8 termi-nalto the No. 8 terminal,and the No. 6 terminal tothe No. 17 terminalmomentarily.
Check door lock operation:Passenger's doors should unlock.Faulty actuatorAn open in the wireBlown No.51 (20 A)fuse in the under-hood fuse/relay box
WHT/RED
Connect the No.6termi-nal to th6 No. I terminal,and the No. 18 terminal tothe No. 17 terminalmomentarily.
Check door lock operationlAll doors should lock.Faulty actuatorAn open in the wireBlown No. 51 {20 A) fuse in ihe under-hood fuse/relay box
9BLU/RED
Connect an ohmmeterbetween the No. 9 termi-nal and the No. l7 termi-nal. Driver's door lockknob in UNLOCK
Check for conlinuity:There should be continuity.
' Faulty driver's door lock actualor. An open in the wire
WHT/GRNUnder all conditionsCheck for voltage to ground:
There should be battery voltage.Blown No. 51 (20 Alfuse in the under-hood tuse/relay boxAn open in the wire
10BLUAVHTDriver's door lock knob inLOCKCheck tor voltage to ground:There should be 1 V or less.Faulty driver's door lock actuatorPoor ground (G551)
An open in the wire
13BLU/REDlgnition key is in the igni-tion switchCheck tor voltage to ground:
There should b€ 1 V or less.Faulty ignition key switchPoor ground (G401, G402)An open in the wire
YELlgnition switch ON (ll)Check for voltage to ground:
There should be battery voltage.Blown No. 25 (7.5 A) fuse in the under-dash fuse/relay boxAn open in the wire
5YELConnect the No. 5terminal to the No. I ter-minal momentarily
Check hatch glass lock operation:Hatch glass should unlock.
. Faulty hatch glass opener solenoid. An opon in the wire
14LTGRN,NEDPassengor's door openCheck for continuity to ground:There should b€ continuity.
. Fa(llty door switch. An open in the wire
2GRN/R€DFront ceiling light"MlDDLE" positionCheck tor voltage to ground:There should be battery voltage.Faulty lront ceiling lightAn open in the wire
12GRNAr'VHTDriver's door lock switchin LOCKCheck lor voltage to ground:There should be 1V or less.Faulty driver's door lock switchPoor ground {G551)An open in the wire' GRN/ORNDriver's door lock switchin UNLOCK-
23-127
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