Cooling
fllustrated Index ."..."... ""' 10-2
Radiator
Replacement .'....'...."..."
Engine Coolant Refilling and
Bleeding
Cap Testing
Testing
Thermostat
Replacement .............'....
Testing
10-6
10-7
10-9
10-9
10-10
10-10
Engine Goolant TemPerature
(ECT) Switch
Testing """ 10-11
Water PumP
fffustrated Index ......'... " 10-12
Inspection ' 10'14
Replacement ..'..'...."...'.'....'..'.....'.""" 10-14
!
Thermostat
Replacement
THERMOSTATHOUSING
NOTE: Use a new O-ring when reassemblinq.
THERMOSTATInstall with pin up.
ENGINE COOLANTTEMPERATURE {ECT)swtTcH24 N.m {2.4 kgf.m, t7 tbf.ft)
THERMOSTAT
6x1.0mm12 N.m {1.2 kgf.m,8.7 tbf.frl
10-10
EGT Switch
-f
Testing
Replace the thermostat if it is open at room temperature'
To test a closed thermostat:
1, Suspend the thermostat in a container of water as
shown.
THEBMOMETER
THERMOSTAT
Heat the water, and check the temperature with a
thermometer. Check the temperature at which the
thermostat first opens, and at which it is fully open
CAUTION: Do not let the thermometer touch the
bottom of the hot Gonlainel.
Measure lift height of the thermostat when fully
open.
STANDARD THERMOSTAT
Lift height above 8.0 mm (0.31 inl
Starts opsning: 169' - 176'F (76' - 80'Cl
Fully open: 194'F {90"C1
!'o
10-1 1
Testing
!!@ Romoving the EcT swhch while lhs engine
i!-ot can cause the coolant to sPray out, seriously scald-
ing you. Always lst th€ ongine and rediator cool down
before removing ihe ECT switch.
NOTE: Bleed air from the cooling system after installing
the ECT switch (see Page 10-7)
1. Remove the ECT switch from the thermostat hous-
ing (see Page'10-10).
2. Suspend the ECT switch in a container of water as
shown.
Heat the water, and check the temperature with a
thermometer.
CAUTION: Do not let the thermomoter touch tho
bottom of the hot container'
Measure the resistance between the A and B termi-
nals according to the table.4.
Terminal
Oo"rffi
swlTcH
ON196' - 203"F
(91" - 95'C)o--o
OFF
5" - 15'F {3" - 8'C)
lower than the temPera-
ture when t goes on
Contents
How to Use This Manual ICircuit Schematics (see Circuit Index)Fuse/Relaylnformation 6Ground-to-Componentslndex 6-6ComponentLocationPhotooraohs 201Conriector Views 202
Circuit Index
Accessory power socket 155Air conditionerAir delivery'96198 models 61'99-'00 models 61-2Blower controls'96198 models 60'99100 models 60-1Compressor controls 62Fans 63Anti-lock brake system (ABS) 44A/T gear position indicatorCVT 89All except CVT 89-1Automatic transmission controlsAll '96-'98 models except CVT and GX 39All '99100 models except CVT 39-8All GX models 39-8'96-' 98 CVT 39-4'99100 cw 39-12Back-up lightsCoupe and Sedan 110Hatchback l'10-1Brake lightsAll Coupes and'96-'98 Sedans 110-15'99-'00 Sedans 110-16Hatchback 110-17Brake system indicator light'96198 models 7'1'99100 models 71-1Ceiling light 114-3Charging system 22Condenser fan 63Console lights 114Cruise control 34Dash lights 114Daytime running lights 110- 13Engine coolant temperature gauge 81-1Fog lights 110-10Front parking lights 110-2Fuel gauge 81-1Fuse/relay boxUnder-dash 6Under-hood 6-4Underhood ABS 6-3Gauges 81Ground distribution 14Ground-to-Componentslndex 6-6Hazard warning lightsAll except '99100 Sedans 110-6'99100 Sedans 110-8Headlights 110-12Headlight switch 100Heater - See Air ConditionerHorn'96197 models 40'98 model 40-1'99100 models 40-2lgnition key reminder 73lgnition systemAll '96198 models except Dl685 20All '99100 models except D16Y5 with Mn 2O-2All D1685 engines 20-2'99-'00 D 16Y5 with M/T 20
lndicators 80Integrated control unit 70lnterlock systemAll except'96J98 CVT 138'96198CVT 138-1License plate lightsAll Coupes and '96-'98 Sedans I l0-3'99100 Sedans 1 10-4Hatchback 110-5Low fuel indicator light 74Moonrool'96197 models |22'98-'00 models 122-1Odometer 81Oil pressure indicator light 80-3Power distributionBattery to ignition switch, fuses, and relaysFuses to relays and components 10-2Power door locksAll models without keyless entry 130'96-'98 models with keyless entry 130-2'99100 models with keyless entry 130-12Power mirrorsWithout detogger 141With defogger '141-2
Power windows 120Programmed fuel injection system (PGNr-Fl)All '96-98 models except D1685 23All '99-'00 models except D16Y5with M/T and D1685 24All D1685 engines 25'99100 D16Y5 with M/T 23Radiator fan 63Rear window defogger'96-,98 models 64'99100 models 64-1Seat belt reminder 73Security system'96.'98 USA HX, LX, EX 133'96-'98 Canada EX, Si 133'99TOO USA HX, LX, EX, DX.V Si 133-4'99100 Canada EX, Si 133-4All CX and DX models 133-8Speedometer 81Starting systemA./T (All except Dl685) 21A"/r (D16Bs) 21-1Manualtransmission 21-2Slereo sound system 150Supplemental rastraint system (SRS) 47Tachometer 81TailliqhtsAllboupes and'96-'98 Sedans 110-3'99100 Sedans 1 10-4Hatchback 110-5Trunk light 114-3Turn signal lightsAll except'99100 Sedans 110-6'99-'00 Sedans 1 10-8Vehicle speed sensor (VSS) 33Wiper/washerFront 91Rear 92
10
Fuse
NumberFuse NameAmpsPage
BATTERY
Component or Circult Protected
Power distribution
lgnition switch
INTERIOR LIGHT | 7.5 | 10-10 | DLC, Ceiling light, Trunk light
FI E/M15 i(20 GX) i
i PGM-FI main relay, Fuel injection relay (GX)
Not used
POWER WINDOW| 10-10 | Power window relay
BACK UPStereo radio iuner ('9G'98 mod€ls), Audio unit ('99100
models), Heater control panel, PCM/ECM, TCM (9e'98
cvr)
HEADLIGHT
REAR DEFROSTER I
DOOR LOCK UNIT,
ROOF
i 10-12i Headlights
Not used
Rear window defogger relay
Power door lock control unit (all except '99-'00 models
with keyless), Keyless door lock control unit ('99-'00
models with keyless), Moonroof
i HORN, SrOP Lri 10-13i Horn relay, Brake switch
HAZARDHazard warning switch
OPTIONI 10-13I Security system (option)
i HEATER MOTOR Ii 10-1 i Blower motor relay
(CONDENSER FAN)
COOLING FANl1o-1
Condenser Jan relay, A'lC compressor clutch relay
Radiator tan relay
&5
Power Distribution
- From Battery to lgnition Switch, Fuses, and Relays
STARTERPage 21,21-1, ot 21-2
.d1.ro"rr" i
I lsoLENorD I
FUSE 42tG1
BATTERY
To UndeFhood ABSFuse/RelayBox onpage 10-14.
FUSE 47EACK UP
T1
FUSE 41AATTEiY&A
I OETECTOR (ELD) UNIT
tii::.':
UO
PHOfO U
,
I
I
I
t.------J
ELECTRICAL LOAD
i--i rL---- J ELKml
!" Gl
FUSE 4e
0ro{ Urod)FUSE '13Ir|]EAtOAUGHT?.:ta
FUSE 46POWEaWll'IDOW
FUSE /t4
r| E/M1{rA204 (DrGa5)
FUS€ 48TtEADL|a}fT9|'A
FUSE 50NEAAOEFOCGER304
+------, f| ',
I ruse sr I oooa I
J LOC|( uNrr \
il-.4WHT/BLK
Itr '\
\
I
I
I
c352
vlEW 27
c415Se€ Pow€r Distribution,pag6s 10-10 and 10-11.See Power Distribution,page 10-12.
I
\
L------BLK/VI/HT
1
--------Jc415
Vehiclespre-wired foraccessorysecuritysystem
c913PHOTO 6A
FUSE 16AR DEFFEIAY
FUSE 17HEATEA!'/C FEIAY
FUSE 18{RUNNINOL|GHlFET.AY)7.54
FUSE 27CIGAFETTEL|oHTEAACC SOCKET ta
arse ra fBADIO \
?o?"* \15A ('94 raodcr)
ff".acc0)
llL--------J
See Power Distribution,pages 10-8 and 10-9.
STARTERCUT RELAYPage 21-2
P/lolo 135 (99 00)
See PowetDistribution,page 10-7.
Vehicles pre-wired for acces-sory security system
To Fuse 3'|, for delails, see StartrnqSystem, page 21,21-1 , ot 21-2. -
10
Power Distribution
- From Fuses to Relays and Components (cont'd)
-",JX-
I
I
\FUSE '3n{fEtbRUC|{T7.'.4
FUSE 44FI EA'!aacoa Dr6lc)
FUSE il8POUGNtvtl|Do{taoa
c351
c420PHOTO 63
I-.:CrJ
WIIT/ELX
1
I
I
I
I
FUELINJECTIONRELAYPage 25-1PHOTO 135
DATA LINKCONNECTOR(DLc)
Page 23-4,24-4, ot 25-4PHOfO 5001685 engine -
c419PHOTO 63
UNDER.DASHFUSE/RELAYBOXPHO|Q 5A
POWEBw]tDowNELAYPagE 120H$fa8
L-- ----- --20
wlIT/RED
-t
c420 6PHO|O 63vtEw 53
WHT/FEO
c407PHOTO 52Y|EW 2 ( 9& 00 modsrs)
c5s'rPHO|O 63
L-----JU DEN.DASHFUSE/RELAY BOXPHOfO 58
To Fuses 7, 8, 1 0, and I 1 ;tor deiails, s8€ PowerVYindotts, pa$ 120.
HatchbackCoup€ & S€dan
WHT/FED
(Sedan 1)
(e6-
101
,,, tr:::--*''.:lltut
(Not used)
i--l
tlL--J
TRUNKLIGHTPage 114-3
tl
tl
SPOT.LIGHTSPage 114-3
tl
tl
CEILINGLIGHTPage 114-3
* = Male-Femaleterminalsreversed for'99-'00 models
7A
tl
tl
PGM-FI MAINRELAYPage 23.24, ot 25
vtLw 18
I
I
PGM-FIRELAYPage 2324, ot 22
vtLw 18
i-,-x;-l
icontac{i
tlINTEGNATED
l__i!ffi*
10-10