2000 HONDA CIVIC motor

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Modulator Unit
RemovaUlnstallation
CAUTION:
. Do not spill brake tluid on the car; it may damage the paint; it brako lluid does contact the paint, wash it off immedi-
ately with wator.
a Take care not to damage or delorm the brake lin€s during removal and installation.
. To prevent the brake tluid from tlowing, plug and cover the hose €nds and ioints with a shop tow6l or equivalent
mat€rial.
NOTE| Tightentheflare nutsto 15 N.m (1.5 kgnm. l1 lbf.ft).
Removal
'1. Disconnect the modulator unit 10P and Dump motor 2P connectors.
2. Disconnect the brake lines, then remove the modulator unit.
Installaiion
1. Install the modulator unit. then connect the brake lines.
2. Connect the modulator unit 10P and oumD motor 2P connectors.
3. Bleed the brake system.
4. Start the engine, and check that the ABS indicator light goes off.
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PUMP MOTOR2P CONNECTOR
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TOR UNIT
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19-75

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3. Disconnect the connector, and detach the harness
clip, then remove the regulator through the hole in
the door,
>: Bolt locations
a>,4
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6x1.0mm8 N.m {0.8 kgl m,
B>,3
ar Nul locations, 3
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6x1.0mm8 N.m 10.8 kgf m,6 rbt.ftlLoosen.
REGULATOR{Manualtype)
REGULATOR
4. Grease all the sliding surfaces of the regulator where
snown.
REGULATORMOTOR
lnstallation is the reverse of the removal procedure.
NOTE: Rollthe glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance between the glass and glass run chan-
nel when the glass is closed. Adjusr the position of
the glass as necessary (see page 20-20).
20-7

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Repracement, pase 20 ,tt
l5[1tfCHANNEL
OUTER HANDLEReplacement, Page 20-11
STRIKERAdjustment,page 20'23
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POWER WINDOWMOTOR
LOCK RODPROTECTOR
LATCHPROTECTORReplacement,page 20-12
POWER OOORLOCK ACTUATOE
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20-9

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4. Carefully remove the glass from the window slot.
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REARCHANNELCOLLAR
Remove the outer molding, then
Ier grass.
remove the quar-5.
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6. Disconnect the connector, and detach the harness
clip, then remove the regulator through the hole in
the door.
>: Bolt locataons
A>,2 ]6x1.0mm L
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B >,26 x 'l.0 mmI N.m {0.8 ksl'm,6 tbf.ft)
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OUARTER

20-13
7.
CLIP
Grease all the sliding surfaces of the regulator where
shown.
NOTE:
a lf necessary, remove the power window motor
from the regulator.
. Before removing the power window motor, scrloe
a line across the sector gear and regulator.
SECTOR GEARREGULATOR
POWER WINDOWMOTOR
>: Bolt locations,3POWERwTNDOWMOTOR
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A nicuuron
8. lnstallation is the reverse of the removal procedure.
NOTE: Rollthe glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance between the glass and glass run chan-
nel when the glass is closed. Adjust the position of
the glass as necessary (see page 20-20).

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GLASSReplacement,page 20-19Adjustment,page 20-20
GLASS RUNCHANNEL
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\I\\II REGULATOR
\ neptacement, page zo rs
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CYLINDERPROTECTOR
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POWERMOTOR
LATCHReplacement,page 20-18
STRIKERAdjustment,page 20-23
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LOCKCYLINDER
RETAINEBCLIP
BOD PROTECTOR
INNER HANDLE ROD
LATCHPROTECTOR
20-15

Doors
Glass/Regulator Replacement (cont'dl
Grease all the sliding surfaces of the regulator where
shown.
NOTE:
. lf necessary, remove the power window motorfrom the regulator.
. Before removing the power window motor, scribe
a line across the sector gear and regulator.
REGULATOR
5. Installation is the reverse of the removal orocedure.
NOTE: Roll the glass up and down to see if it moves
freely without binding. Also make sure that there isno clearance between the glass and glass run chan-nel when the glass is closed. Adjust the position ofthe glass as necessary.
SECTOR GEAR
20-20
Glass Adjustment
NOTE:
. Place the vehicle on a firm, level surface when adjust-
ing the glass.
. Check the weatherstrips and glass run channel for dam-
age or deterioration, and replace them if necessary.
1. Remove:
. Door panel (see pages 20-4, 10, 16). Plastic cover (see pages 20-2,8, 14)
2. Adjust the glass.
4D:
Raise the glass fully.
Loosen the glass mounting bolts (front door)
and regulator mounting bolts.
Push the glass rearward (front door glass) or
iorward (rear door glass).
Tighten the glass mounting bolts (front door)
and regulator mounting bolts.
A >: Gl.3s mounting boltlocations.B >: Regulrtor moutingbolt loc.tions.
Front:
a.
b.
d.
REGULATOR

Troubleshooting
SymptomProbable Cause
Water leaks1. Clogged drain tube.
2. Gap between glass weatherstrjp and roof panel.
3. Defective or improperly installed glass weatherstrip.
4. Gap between drain seal and roof panel.
Wind noise'1. Excessive clearance between glass weatherstrip and roof panel.
Motor noise1. Loose motor.
2. Worn gear or bearing.
3. Cable assembly deformed.
Glass does not move, but motor turns'1. Clutch out of adjustment.
2. Foreign matter stuck between guide rail and slider.
3. lnner cable loose.
4. Cable assembly not attached properly.
Glass does not move and motor does not turn
{glass can be moved with moonroof wrench)
1. Blown fuse,
2. Faulty switch.
3. Battery run down.
4. Defective motor.
5. Faulty relay.
D
Glass Height Adjustment
The roof panel should be even with the glass weather-
strip, to within 1.7 :lr3 mm (0.07 :3:31 in.) all the way
around. lf not, open the giass fully, and:
GLASS WEATHERSTRIP
1. Remove the bracket cover.
Loosen the nuts, and install the shims between the
glass frame and glass bracket as shown.
Shim thickness: Front max.3 mm 10,12 in.l
Rear max. 2 mm 10.08 in.)
Repeat on opposite side i{ necessary.
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5x1.0mm9.8 N.m 11.0 kgf m,7.2 rbtft)
SRACKETCOVEB
----------1>
6x1.0mm9.8 N.m {1.0 kgtm,7.2 tbf.ft)
1.7 tl.8 mm
{0.07 :3 3i in.}
20-51

Moonroof
Motor, Drain Tube and Frame Replacement
CAUTION:
. Put on gloves to protecl your hands.
. Be careful not to damage the seats, dashboard and other interior trim.
'1. Remove the headliner {see page 20-64).
2. Disconnect the motor connector and glass position switch connector.
NOTE: When removing the motor, detach the connector from the frame, remove the bolts and nuts, then remove the
motor.
3. Remove the glass {see page 20-52).
4. Disconnect the drain tubes, and detach the ceiling light harness.
5. Remove the frame mounting bolts.
NOTE;
. An assistant is helpful when removing the bolts.
. Remove the front bolts last.
6. Detach the rear hooks by moving the frame forward, then remove the frame.
BOLT6x1.0mm9.8 N.m {1.0 kgt m,7.2 tht.hl
6x1.0mm9.8 N m (1.0 kgl.m, 7.2 lbtft)
20-54
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