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6-67 Wheel Nut Torque
MODEL TORQUE
All
140 lb
-ft (190 N´m)
Cooling System Capacity (Approximate)
ENGINE VIN QTY Without Rear Heater QTY With Rear Heater
ªVORTECº 4300 V6 W 11.0 Quarts (10.4 L) 14.0 Quarts (13.2 L)
ªVORTECº 5000 V8 M 17.0 Quarts (16.0 L) 20.0 Quarts (18.9 L)
ªVORTECº 5700 V8 R 17.0 Quarts (16.0 L) 20.0 Quarts (18.9 L)
ªVORTECº 7400 V8 J 23.0 Quarts (21.8 L) 26.0 Quarts (24.6 L)
After refill, the level MUST be checked as outlined under ªEngine Cooling Systemº in Section 5.
Crankcase Capacity (Approximate)
ENGINE VIN Quantity With Filter
ªVORTECº 4300 V6 W 4.5 Quarts (4.3 L)
ªVORTECº 5000 V8 M 5.0 Quarts (4.8 L)
ªVORTECº 5700 V8 R 5.0 Quarts (4.8 L)
ªVORTECº 7400 V8 J 6.0 Quarts (5.6 L)
After refill, the level MUST be rechecked. Add enough engine oil so that the fluid is within the proper operating
range. Variation in oil filter size and oil cooler drainback can cause different fill levels. See ªEngine Oilº in the Index.
*Add one additional quart for RPO 5Z1 and RPO KL5 Models.
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6-68 Fuel Tank Capacity (Approximate)
TYPE QUANTITY MODEL TYPE
Standard Tank 31.0 Gallons (117.3 L) Passenger and Cargo
Standard Tank 33.0 Gallons (124.9 L) Cab and Chassis
Optional Tank* 55.0 Gallons (208.1 L) Cab and Chassis
* 159º, 177º Wheelbase Vehicles Only.
Normal Maintenance Replacement Parts
EngineªVORTECº 4300
V6ªVORTECº 5000
V8ªVORTECº 5700
V8ªVORTECº 7400
V8
VIN W M R J
Oil Filter PF52 PF1218 PF1218 PF454
Air Cleaner Filter * A917C A917C A917C A917C
PCV Valve CV769C CV769C CV769C CV774C
Spark Plugs
41
-932 41-932 41-932 41-933
Fuel Filter GF481 GF481 GF481 GF481
Radiator Cap RC36 RC36 RC36 RC36
* Replace with AC Air Filter, Part No. A917C and for severe dusty conditions, use AC Air Filter, Part No. 1236C.
Page 329 of 398

Scheduled Maintenance
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7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
your vehicle.
If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first). Chassis
Lubrication (or 3 months, whichever occurs first).
Drive Axle Service (or 3 months, whichever
occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Engine Air Cleaner
Filter Inspection, if driving in dusty conditions.
Gasoline Engine Only: Noise Shields Inspection
(GVWR above 10,000 lbs. only). Diesel Engine Only:
Shields and Underhood Insulation Inspection. Diesel
Engine Only: Thermostatically Controlled Engine
Cooling Fan Check (or every 12 months, whichever
occurs first). Diesel Engine Only: Air Intake System
Inspection. Front Wheel Bearing Repack (or at each
brake relining, whichever occurs first).
Every 24,000 Miles (40 000 km): Diesel Engine Only:
Fuel Cap Replacement, if driving in dusty conditions.
(Continued)
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Scheduled Maintenance
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7-7
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Every 15,000 Miles (25 000 km): Gasoline Engine
Only: Noise Shields Inspection (GVWR above
10,000 lbs. only). Diesel Engine Only: Shields and
Underhood Insulation Inspection. Diesel Engine Only:
Thermostatically Controlled Engine Cooling Fan Check
(or every 12 months, whichever occurs first). Diesel
Engine Only: Air Intake System Inspection.
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Engine Air Cleaner Filter Replacement.
Front Wheel Bearing Repack (or at each brake
relining, whichever occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over 8600 GVWR
or driven under severe conditions or equipped with
diesel engine).
(Continued)
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Short Trip/City Scheduled Maintenance
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7-9
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles (240 000 km) should be performed at
the same interval after 150,000 miles (240 000 km).
See ªOwner Checks and Servicesº and ªPeriodic
Maintenance Inspectionsº following.
Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle's useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.# Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
+ A good time to check your brakes is during tire
rotation. See ªBrake System Inspectionº under
ªPeriodic Maintenance Inspectionsº in Part C
of this schedule.
** Drive axle service (see ªRecommended Fluids and
Lubricantsº in the Index for proper lubricant to use):
Check fluid level and add fluid as needed. If driving
in dusty areas or when towing a trailer, drain fluid
and refill every 15,000 miles (25 000 km).
If your vehicle has a locking differential, drain fluid
and refill at first engine oil change.
More frequent lubrication may be required for
heavy
-duty use.
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Short Trip/City Scheduled Maintenance
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7-10
3,000 Miles (5 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)
Check axle fluid level and add fluid as needed. (See footnote **.)
6,000 Miles (10 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)
Check axle fluid level and add fluid as needed. (See footnote **.)
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
9,000 Miles (15 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)
Check axle fluid level and add fluid as needed. (See footnote **.)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
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Short Trip/City Scheduled Maintenance
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7-11
12,000 Miles (20 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)
Check axle fluid level and add fluid as needed. (See footnote **.)
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
15,000 Miles (25 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)
Inspect engine air cleaner filter if you are driving in dusty conditions.
Replace filter if necessary.
An Emission Control Service. (See footnote .)
Check axle fluid level and add fluid as needed. (See footnote **.)
Clean and repack the front wheel bearings (or at each brake relining,
whichever occurs first).
(Continued)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
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Short Trip/City Scheduled Maintenance
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7-12
15,000 Miles (25 000 km) (Continued)
Vehicles With GVWR Above 10,000 lbs. or Equipped with Diesel Engine
Only: Inspect shields for damage or looseness. Adjust or replace as required.
This is a Noise Emission Control Service. Applicable only to vehicles sold in
the United States.
Diesel Engine Only: Check the air intake system installation to assure that
gaskets are properly sealed and that all hose connections, fasteners and other
components are tight. Also check to be sure that the air cleaner housing is
properly seated and the cover fits tightly. Tighten connections and fasteners or
replace damaged parts as necessary. This is a Noise Emission Control Service.
Applicable only to vehicles sold in the United States.
Diesel Engine Only: If your engine has a thermostatically controlled cooling fan,
inspect all hoses and ducts for proper hook
-up (or every 12 months, whichever
occurs first). Be sure the valve works properly. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.
18,000 Miles (30 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)ACTUAL
SERVICED BY:MILEAGE
DATE