IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.0L V6 Vulcan engine
1. Automatic transmission fluid dipstick
2. Brake fluid reservoir
3. Air filter assembly
4. Power distribution box
5. Battery
6. Engine oil filler cap
7. Engine oil dipstick
8. Power steering fluid reservoir
9. Windshield washer fluid reservoir
10. Engine coolant reservoir
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3.8L OHV V6 engine
1. Brake fluid reservoir
2. Air filter assembly
3. Power distribution box
4. Battery
5. Automatic transmission fluid dipstick
6. Engine oil dipstick
7. Engine oil filler cap
8. Windshield washer fluid reservoir
9. Engine coolant reservoir
10. Power steering fluid reservoir
ENGINE OIL
Checking the engine oil
Refer to the Scheduled Maintenance Guide for the appropriate intervals
for checking the engine oil.
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5.If your vehicle is equipped
with the 3.8L OHV V6 engine,
checkthe fluid level in the reservoir.
It should be between the MIN and
MAX lines. Do not add fluid if the
level is within this range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your Scheduled Maintenance Guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
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218
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated areas for normal operating temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the outside temperatures are
above 10ÉC (50ÉF).
Correct fluid level
The transmission fluid should be checked at normal operating
temperatures 66ÉC-77ÉC (150ÉF-170ÉF) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
The transmission fluid should be in
this range if at normal operating
temperature (66ÉC-77ÉC
[150ÉF-170ÉF]).
High fluid level
Fluid levels above the safe range
may result in transaxle failure. An
overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick and also in the
Lubricant specificationssection in theCapacities and specifications
chapter.
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
Maintenance and care
219
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 250 mL (1/2 pint) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by a qualified
technician.
An overfill condition of
transmission fluid may cause shift and/or engagement concerns
and/or possible damage.
CABIN AIR FILTER (IF EQUIPPED)
The cabin air filter restricts the entry of airborne dust and pollen
particles. The filter is located just in front of the windshield under the
cowl vent screen on the passenger side of the vehicle.
DON’T ADD IF IN CROSSHATCH AREA--CHECH WHEN HOT-IDLING
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220
Item Ford part
nameFord part
numberFord
specification
Constant
velocity jointsCV Joint Grease
(High Temp.)E43Z-19590-A ESP-M1C207-A
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ensure the correct automatic transmission fluid is used MERCONtand
MERCONtV are not interchangeable. DO NOT MIX MERCONtand
MERCONtV. Refer to the Scheduled Maintenance Guide to determine
the correct service interval.
ENGINE DATA
Engine 3.0L V6 Vulcan engine 3.8L OHV V6 engine
Cubic inches 182 232
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.1-1.2 mm (0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system EDIS EDIS
Compression ratio 9.33:1 9.36:1
VEHICLE DIMENSIONS
Vehicle dimensions Wagon mm (in) Van mm (in)
(1) Overall length 5 102.9 (200.9) 5 102.9 (200.9)
(2) Overall width 1 945.6 (76.6) 1 945.6 (76.6)
(3) Overall height 1 727.2 (68.0) 1 678.9 (66.1)
(4) Wheelbase 3 065.8 (120.7) 3 065.8 (120.7)
(5) Track - Front 1 643.4 (64.7) 1 643.4 (64.7)
(5) Track - Rear 1 600.2 (63.0) 1 600.2 (63.0)
Capacities and specifications
257
Clock ..................................41,49,60
Compass, electronic
set zone adjustment .................23
Console ......................................104
overhead ....................................99
Controls
power seat ...............................121
Coolant
checking and adding ..............211
refill capacities .................215,255
specifications ...................256,257
Cruise control
(see Speed control) ....................82
Cupholder(s) .............................122
Customer Assistance ................180
Ford accessories
for your vehicle ......................267
Ford Extended
Service Plan ............................260
Getting assistance outside
the U.S. and Canada ..............266
Getting roadside assistance ...180
Getting the
service you need ....................260
Ordering additional
owner's literature ...................271
The Dispute
Settlement Board ...................263
Utilizing the Mediation/
Arbitration Program ...............266
Daytime running lamps
(see Lamps) ................................26
Defrost
rear window ..............................37
Dipstick
automatic
transmission fluid ...................218
engine oil .................................206
Doors
door ajar warning .....................12
lubricant specifications ..........256
power sliding ..........................101Driving under special
conditions
through water .........................173
Emergencies, roadside
jump-starting ..........................197
Emission control system ..........239
Engine ........................................257
check engine/
service engine soon light .........11
cleaning ...................................250
coolant .....................................211
idle speed control ...................223
lubrication
specifications ...................256,257
refill capacities ........................255
service points ...................205,206
starting after a collision .........181
Engine block heater .................163
Engine oil ..................................206
change oil soon warning,
message center .......................206
checking and adding ..............206
dipstick ....................................206
filter, specifications .........209,254
recommendations ...................209
refill capacities ........................255
specifications ...................256,257
Exhaust fumes ..........................164
Floor mats .................................104
Fluid capacities .........................255
Fuel ............................................230
calculating fuel economy ..24,235
cap ...........................................233
capacity ...................................255
choosing the right fuel ...........233
comparisons with EPA fuel
economy estimates .................238
detergent in fuel .....................235
filling your vehicle
with fuel ....................230,233,235
filter, specifications .........235,254
fuel pump shut-off switch .....181
Index
274
Seats ..........................................119
child safety seats ....................149
cleaning ............................252,253
SecuriLock passive anti-theft
system ..........................114,115,116
Servicing your vehicle ..............203
Spark plugs,
specifications ......................254,257
Specification chart,
lubricants ............................256,257
Speed control ..............................82
Speedometer ...............................15
Starting your vehicle .........161,163
jump starting ..........................197
Steering wheel
tilting .........................................88
Tachometer .................................14
Tilt steering wheel ......................88
Tires ......................191,226,227,228
changing ....................191,192,194
checking the pressure ............228
replacing ..................................229
rotating ....................................228
snow tires and chains ............230
tire grades ...............................227
treadwear ................................227
Towing ................................175,228
trailer towing ..........................175
wrecker ....................................202
Traction control ...................81,167
active light ..................................8off light ........................................9
Transaxle
automatic operation ...............169
fluid, refill capacities ..............255
lubricant specifications ..........257
Transmission
fluid, checking and adding
(automatic) .............................218
lubricant specifications ..........256
Trip odometer .............................16
Turn signal ..........................9,13,85
Vehicle dimensions ...................257
Vehicle Identification
Number (VIN) ...........................259
Vehicle loading ..........................173
Ventilating your vehicle ...........164
Warning chimes ...........................13
Warning lights (see Lights) .........8
Washer fluid ..............................211
Water, Driving through .............173
Windows
power .........................................89
rear wiper/washer .....................86
Windshield washer
fluid and wipers
checking and adding fluid .....211
checking and cleaning .....225,226
liftgate reservoir .....................211
operation ...................................86
replacing wiper blades ...........226
Wrecker towing .........................202
Index
277