2000 FORD SUPER DUTY clutch

4. Move the 4WD control to the 4x4
LOW position.
5. Hold the shift command until the
LOW RANGE indicator light
illuminates.
6. If the LOW RANGE indicator light
does notilluminate after 15
seconds, start the vehicle moving,
then repeat steps 1 through 5
before reporting any shift concerns
to your dealer.
Shifting from 4x4 LOW (4WD low) to 4x4 HIGH (4WD high) or 2WD
(2WD high)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. Place the gearshift in N (Neutral) (automatic transmission) or depress
the clutch (manual transmission).
4. Move the 4WD control to the 4x4
HIGH (4WD high) or 2WD (2WD
high) position.
5. Hold the shift command until the
LOW RANGE indicator light shuts
off.
6. If the LOW RANGE indicator light
does notshut off after 15 seconds,
start the vehicle moving, then
repeat steps 1 through 5 before
reporting any shift concerns to your dealer.
Driving off-road with 4WD
Your vehicle is specially equipped for driving on sand, snow, mud and
rough terrain and has operating characteristics that are somewhat
different from conventional vehicles, both on and off the road.
Maintain steering wheel control at all times, especially in rough terrain.
Since sudden changes in terrain can result in abrupt steering wheel
motion, make sure you grip the steering wheel from the outside. Do not
grip the spokes.
2WD4X4
LOW4X4
HIGH
2WD4X4
LOW4X4
HIGH
Driving
129

Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment
Fuse Panel Description
19 10A Auxiliary Powertrain Control Module
(APCM) (Diesel only), Instrument Cluster,
GEM Module, Overdrive Cancel Switch, Idle
Validation Switch (Diesel only), Overhead
Console, Diesel PCM via Clutch
20 15A Starter Motor Relay Coil, Clutch Switch
21 Ð Not Used
22 10A Air Bag Module, Passenger Air Bag
Activation/Deactivation Switch, Blower
Motor Relay Coil
23 Ð Not Used
24 10A A/C Clutch, Blend Door Actuator, Trailer
Tow Battery Charge Relay Coil, Four Wheel
Anti-Lock Brake System (4WABS), Turn
Signal
25 Ð Not Used
26 Ð Not Used
27 10A
Ignition Run Power Feed (Customer Access)
28 10A Brake Shift Interlock, DRL Relay Coil,
Speed Control Module, Backup Lamps,
Trailer Tow Backup Lamp Relay Coil,
Electronic Shift On The Fly Hub Lock
Solenoid, Vacuum Pump Motor
29 5A Instrument Cluster (Charge and Airbag
Warning Lamps)
30 30A PCM Relay Coil, Ignition Coil (Gasoline
only), Fuel Heater (Diesel only), Wastegate
Solenoid (Diesel only), Injector Driver
Module Relay Coil (Diesel only)
31 Ð Not Used
Relay 1 Ð Interior Lamp Relay
Relay 2 Ð Not Used
Relay 3 Ð Horn
Relay 4 Ð Power Window One Touch Down Relay
Relay 5 Ð Accessory Delay Relay
Roadside emergencies
151

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
21 50A** Ignition Switch (B1 & B3)
22 50A** Junction Box Battery Feed
23 40A** Blower Motor
24 30A**
(Gasoline only)
20A**
(Diesel only)PCM Power
25 30A*** Power Windows
26 20A** If equipped with Remote Keyless
Entry-Driver Door Unlock Relay Coil,
All Door Unlock Relay Coil, All Door
Lock Relay Coil, Park Lamp Flash
Relay, If not equipped with Remote
Keyless Entry-Power Door Lock Motors
27 - (Gasoline only)
30A**
(Diesel only)Gasoline only-Not Used
Diesel only-Injector Driver Module
28 30A** Trailer Tow Electronic Brake Controller
29 20A** Radio
30 -- PCM Power Relay
31 -- Blower Motor Relay
32 --
A/C CASS (Gasoline only), Injector Driver
Module Power Relay (Diesel only)
33 -- Washer Pump Relay
34 -- Windshield Wiper Park/Run Relay
35 -- Windshield Wiper HI/LO Relay
36 -- A/C Clutch Diode
37 -- PCM Diode
38 -- Trailer Tow Backup Lamp Relay
39 -- Trailer Tow Battery Charge Relay
40 -- Electronic Shift On The Fly Relay #1
41 Ð Electronic Shift On The Fly Relay #2
* Mini Fuses ** Maxi Fuses ***Circuit Breaker
Roadside emergencies
154

SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a Scheduled Maintenance Guide which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your ªWarranty Guideº to find out
which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
²Do not work on a hot engine.
²When the engine is running, keep loose clothing, jewelry or long hair
away from moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all lit cigarettes, open flames and other lit material away from
the battery and all fuel related parts.
If you disconnect the battery, the engine must ªrelearnº its idle
conditions before your vehicle will drive properly, as explained in the
Batterysection in this chapter.
Working with the engine off
²Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
²Manual transmission:
1. Set the parking brake.
2. Depress the clutch and place the gearshift in 1 (First).
Maintenance and care
172

3. Turn off the engine and remove the key.
4. Block the wheels to prevent the vehicle from moving unexpectedly.
Working with the engine on
²Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
²Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
Maintenance and care
173

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
5.4L V8/6.8L V10 gasoline engines
Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor diesel engine component locations.
1. Engine oil dipstick
2. Clutch fluid reservoir (manual transmission)
3. Brake fluid reservoir
4. Power distribution box
5. Power steering fluid reservoir
6. Air filter assembly
7. Engine coolant reservoir
8. Windshield washer fluid reservoir
9. Battery
10. Engine oil filler cap
11. Transmission fluid dipstick (automatic transmission)
910111234
867
5
Maintenance and care
175

CLUTCH FLUID (IF EQUIPPED)
Check the clutch fluid level. Refer to the Scheduled Maintenance Guide
for the service interval schedules.
Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer
toCapacities and specifications.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical if irritation
persists. If taken internally, drink water and induce vomiting. Seek
medical attention immediately.
For vehicles equipped with the 6±speed manual transmission,
during normal operation, the fluid level in the clutch reservoir should
remain constant or rise slightly. If the fluid level drops, refill the fluid
level to the step in the reservoir.
For vehicles equipped with the 5±speed manual transmission,
during normal operation, the fluid level in the clutch reservoir will drop
slightly. As this occurs, refill the fluid level to the step in the reservoir.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
Maintenance and care
181

fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
5Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
6Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
LUBRICANT SPECIFICATIONS
ItemFord part name
or equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
75W-90 Premium
4x4 Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Rear axleMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lube
1
F1TZ-19580-B WSL-M2C192-A
Motorcraft SAE
80W-90 Premium
Rear Axle
Lubricant (Dana
135 axles)
1
XY-80W90-QL WSP-M2C197-A
Brake fluid
and clutch
fluid (if
equipped)High Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Capacities and specifications
225