TheCheck Engineindicator light illuminates when the ignition is first
turned to the ON position to check the bulb. If it comes on after the
engine is started, one of the engine's emission control systems may be
malfunctioning. The light may illuminate without a driveability concern
being noted. The vehicle will usually be drivable and will not require
towing.
What you should do if the check engine light illuminates
Light turns on solid:
This means that the OBD II system has detected a malfunction.
Temporary malfunctions may cause yourCheck Enginelight to
illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with high quality fuel of the recommended octane and/or properly
installing and securely tightening the gas cap. After three driving cycles
without these or any other temporary malfunctions present, theCheck
Enginelight should turn off. (A driving cycle consists of a cold engine
startup followed by mixed city/highway driving.) No additional vehicle
service is required.
If theCheck Enginelight remains on, have your vehicle serviced at the
first available opportunity.
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Instrumentation
9
death or permanent injury. If fuel is swallowed, call a physician
immediately, even if no symptoms are immediately apparent. The toxic
effects of fuel may not be visible for hours.
²Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind
can lead to eye and respiratory tract irritation. In severe cases,
excessive or prolonged breathing of fuel vapor can cause serious
illness and permanent injury.
²Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
²Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
²Be particularly careful if you are taking ªAntabuseº or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline and/or
ethanol vapors, or skin contact could cause an adverse reaction. In
sensitive individuals, serious personal injury or sickness may result. If
fuel is splashed on the skin, promptly wash skin thoroughly with soap
and water. Consult a physician immediately if you experience an
adverse reaction.
²FFV fuel tanks may contain zero to 85 percent or more of ethanol.
Any fuel blends containing gasoline and ethanol should be treated the
same as ªFuel Ethanol (E85)º.
Pure ethanol is the alcohol which is the intoxicating agent in liquor, beer
and wine. It is distilled from the fermentation of plants such as field corn
and sugar cane. When ethanol is used in the making of motor fuels, a
small amount of a bad tasting chemical is added to discourage beverage
use. The resulting fuel is called E
d100 meaning 100% pure ethanol
diluted by 2% to 5% gasoline as the ªdenaturant.º
Fuel ethanol (E
d85) is then made by adding 15% more unleaded
gasoline. The resulting fuel also has a higher octane rating than unleaded
regular gasoline and other properties which allow engine designs with
greater efficiency and power.
Winter blends may contain up to 30% unleaded gasoline (25% plus the
denaturant) to enhance cold engine starts. Severely cold weather may
require additional measures for reliable starting. Refer toCold Weather
Startingin theStartingchapter.
Maintenance and care
187
Octane recommendations
Do not be concerned if your engine
sometimes knocks lightly. However,
if it knocks heavily under most
driving conditions while you are
using fuel with the recommended
octane rating, see your dealer or a qualified service technician to prevent
any engine damage.
Unleaded Gasoline engines
Your vehicle is designed to use ªRegularº unleaded gasoline with an
(R+M)/2 octane rating of 87. We do not recommend the use of gasolines
labeled as ªRegularº that are sold with octane ratings of 86 or lower in
high altitude areas.
FFV engine
Your vehicle is designed to use Fuel Ethanol (E85), ªRegularº unleaded
gasoline or any percentage of the two fuels combined.
U.S. government regulations require fuel ethanol dispensing
pumps to have a small, square, orange and black label with the
common abbreviation E85 or the appropriate percentage for that
region. Use of other fuels such as Fuel Methanol may cause
powertrain damage, a loss of vehicle performance, and your
warranty may be invalidated.
Fuel quality
Many of the world's automakers issued the World-wide Fuel Charter that
recommends gasoline specifications to provide improved performance
and emission control system protection for your vehicle. Gasolines that
meet the World-wide Fuel Charter should be used when available. Ask
your fuel supplier about gasolines that meet the World-wide Fuel
Charter.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Unleaded Gasoline engines
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of ªRegularº unleaded
87(R+M)/2 METHOD
Maintenance and care
190
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the Scheduled Maintenance Guide for the
appropriate intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1 600 km (1 000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3 000 km±5 000 km (2 000 miles-3 000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill Capacities
section of theCapacities and specificationschapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of usable fuel remaining in the
fuel tank after the fuel gauge indicates empty.
The amount of empty reserve varies and should not be relied
upon to increase driving range. When refueling your vehicle after
the fuel gauge indicates empty, you might not be able to refuel
the full amount of the advertised capacity of the fuel tank due to
the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
²Use the same filling rate setting (low Ð medium Ð high) each time
the tank is filled.
²Allow three automatic click-offs when filling.
²Always use fuel with the recommended octane rating.
Maintenance and care
192
ENGINE DATA
Engine 2.5L I4 engine3.0L FFV V6
engine4.0L V6 engine
Cubic inches 153 182 245
Required fuel 87 octane 87 octane or
Ethanol (E 85)87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 1.07-1.17 mm
(0.042-.046
inch)1.07-1.17 mm
(0.042-.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.4:1 9.14:1 9.0:1
Engine2.3L I4
engine2.5L I4
engine3.0L V6
engine4.0L V6
engine
Cubic inches 138 153 182 245
Required
fuel87 octane 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug
gap1.04-1.19mm
(0.041-0.047
inch)1.07-1.17mm
(0.042-0.046
inch)1.07-1.17mm
(0.042-0.046
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition
systemEDIS EDIS EDIS EDIS
Compression
ratio9.7:1 9.4:1 9.14:1 9.0:1
Capacities and specifications
214
capacity ...................................209
choosing the right fuel ...........189
comparisons with EPA fuel
economy estimates .................195
detergent in fuel .....................191
filling your vehicle
with fuel ....................186,188,192
filter, specifications .........192,209
fuel pump shut-off switch .....138
gauge .........................................14
improving fuel economy ........192
octane rating .............190,214,215
quality ......................................190
running out of fuel .................191
safety information relating to
automotive fuels .....................186
Fuses ...................................140,141
Gas cap (see Fuel cap) ............188
Gas mileage
(see Fuel economy) .................192
Gauges .........................................14
battery voltage gauge ...............17
engine coolant
temperature gauge ...................15
engine oil pressure gauge ........17
fuel gauge ..................................14
odometer ...................................16
speedometer .............................16
tachometer ................................15
trip odometer ............................16
GAWR
(Gross Axle Weight Rating) .....125
calculating ...............................127
definition .................................125
driving with a heavy load ......125
location ....................................125
GVWR (Gross
Vehicle Weight Rating) .............125
calculating ........................125,127
definition .................................125
driving with a heavy load ......125
location ....................................125Hazard flashers .........................138
Headlamps ...................................18
aiming ......................................202
bulb specifications ..................201
daytime running lights .............18
flash to pass ..............................19
high beam ............................11,18
replacing bulbs .......................197
turning on and off ....................18
warning chime ..........................13
Heating ........................................19
heater only system ...................19
Hood ..........................................159
Ignition ................................214,215
positions of the ignition ...........54
Infant seats (see Safety seats) ..94
Inspection/maintenance (I/M)
testing ........................................196
Instrument panel
cleaning ...................................207
cluster ...................................8,207
lighting up
panel and interior .....................19
location of components ..............8
Jump-starting your vehicle ......152
Keys
key in ignition chime ...............13
positions of the ignition ...........54
Lamps
bulb replacement
specifications chart ................201
cargo lamps ...............................19
daytime running light ...............18
fog lamps ...................................18
headlamps .................................18
headlamps, flash to pass ..........19
instrument panel, dimming .....19
interior lamps .........................202
replacing bulbs ..197,199,200,201
Lane change indicator
(see Turn signal) ........................54
Lights, warning and indicator ......8
Index
233
air bag ........................................10
anti-lock brakes (ABS) .....10,108
anti-theft ...................................11
brake ..........................................10
charging system ........................11
check coolant ............................12
check engine ...............................8
cruise indicator .........................12
door ajar ....................................12
fuel reset ...................................10
high beam .................................11
overdrive off ..............................11
safety belt .................................10
speed control ............................59
turn signal indicator .................11
Load limits .................................125
GAWR ......................................125
GVWR ......................................125
trailer towing ..........................125
Loading instructions .................126
Lubricant specifications ....212,214
Lumbar support, seats ...............71
Manual transmission .................116
fluid capacities ........................209
lubricant specifications ..........214
reverse .....................................118
Mirrors
cleaning ...................................208
side view mirrors (power) .......62
Motorcraft parts .................192,209
Octane rating ............................190
Odometer .....................................16
Oil (see Engine oil) ..................163
Overdrive .....................................59
Panic alarm feature, remote
entry system ................................64
Parking brake ............................108
Parts (see Motorcraft parts) ....209
Power distribution box
(see Fuses) ...............................144
Power door locks ........................62
Power steering ..........................109fluid, checking and adding ....173
fluid, refill capacity ................209
fluid, specifications ..........212,214
Preparing to
drive your vehicle .....................110
Radio ............................................26
Relays ........................................140
Remote entry system ............63,64
illuminated entry ......................67
locking/unlocking doors ...........64
panic alarm ...............................64
replacement/additional
transmitters ...............................66
replacing the batteries .............65
Safety belts (see Safety
restraints) ...........13,72,73,74,75,76
Safety defects, reporting ..........230
Safety restraints ......72,73,74,75,76
belt minder ...............................80
cleaning the safety belts ...83,207
extension assembly ..................79
for adults ....................73,74,75,76
for children ...............................93
lap belt ......................................78
warning light
and chime ........................10,13,79
Safety seats for children ............94
Seat belts
(see Safety restraints) ...............72
Seats ............................................70
child safety seats ......................94
SecuriLock passive
anti-theft system ...............67,68,69
Servicing your vehicle ..............158
Snowplowing .................................3
Spark plugs,
specifications ...............209,214,215
Special notice ................................3
ambulance conversions ..............3
utility-type vehicles ....................3
Specification chart,
lubricants ............................212,214
Index
234
Item Information
Required fuel Refer to9Octane
recommendations9in the
Maintenance and carechapter.
Fuel tank capacity (Regular
cab-Short wheel base)62.4L (16.5 gallons)
Fuel tank capacity (Regular
cab-Long wheel base)75.7 (20.0 gallons)
Fuel tank capacity (SuperCab) 73.8L (19.5 gallons)
Engine oil capacity (includes filter
change)-2.5L I4 and 3.0L V6
engines4.3L (4.5 quarts). Use Motorcraft
SAE 5W-30 Super Premium Motor
Oil, Ford specification
WSS-M2C153-G.
Engine oil capacity (includes filter
change)-4.0L V6 engine4.7L (5.0 quarts). Use Motorcraft
SAE 5W-30 Super Premium Motor
Oil, Ford specification
WSS-M2C153-G.
Tire size and pressure Refer to the Certification Label on
inside of driver's door.
Hood release Pull handle under the left side of
the instrument panel.
Coolant capacity-2.5L I4 with
manual transmission
110.0L (10.5 quarts)
Coolant capacity-2.5L I4 with
automatic transmission
19.7L (10.2 quarts)
Coolant capacity-3.0L V6 with
manual transmission
114.3L (15.1 quarts)
Coolant capacity-3.0L V6 with
automatic transmission
114.0L (14.8 quarts)
Coolant capacity-4.0L V6 with
manual transmission
113.0L (13.7 quarts)
Coolant capacity-4.0L V6 with
automatic transmission
112.5L (13.2 quarts)
Power steering fluid capacity Fill to range on dipstick. Use
Motorcraft MERCONtAT F.
Filling station information
239