SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a Scheduled Maintenance Guide which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your ªWarranty Guideº to find out
which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
²Do not work on a hot engine.
²When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught up in moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all lit cigarettes, open flames and other lit material away from
the battery and all fuel related parts.
If you disconnect the battery, the engine must ªrelearnº its idle
conditions before your vehicle will drive properly, as explained inBattery
in this chapter.
Working with the engine off
²Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
²Manual transmission:
1. Set the parking brake.
2. Depress the clutch and place the gearshift in 1 (First).
Maintenance and care
158
3. Turn off the engine and remove the key.
4. Block the wheels to prevent the vehicle from moving unexpectedly.
Working with the engine on
²Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
²Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom of the instrument panel.
2. Go to the front of the vehicle and
release the auxiliary latch that is
located under the front center of
the hood.
3. Lift the hood and support it with
the prop rod.
Maintenance and care
159
ENGINE OIL
Checking the engine oil
Refer to the Scheduled Maintenance Guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmissions) or 1 (First) (manual transmissions).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the
engine oil level indicator (dipstick).
6. Wipe the indicator clean. Insert the indicator fully, then remove it
again.
²If the oil level isbetween the ADD and FULL marksorbetween
the MIN and MAX marks (depending on application),the oil
level is acceptable.DO NOT ADD OIL.
MAX MIN
FULL ADD 1QT
Maintenance and care
163
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 10ÉC (50ÉF).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 66ÉC-77ÉC (150ÉF-170ÉF) on a level surface. The normal
operating temperature can be reached after approximately 30 km (20
miles) of driving.
You can check the fluid without driving if the ambient temperature is
above 10ÉC (50ÉF). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (66ÉC-77ÉC
[150ÉF-170ÉF]).
Maintenance and care
174
Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
²The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
Maintenance and care
179
ItemFord part
name or
equivalentFord part
numberFord
specification
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission).Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R44E, 5R44E
and 5R55E)Motorcraft
MERCONtV
AT F
2
XT-5-QM
MERCONtV
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
Capacities and specifications
213
Air bag supplemental
restraint system ..........................84
and child safety seats ..............85
description ................................84
disposal ......................................88
driver air bag ............................86
indicator light ......................10,87
operation ...................................86
passenger air bag .....................86
passenger
deactivation switch ..............25,88
Air cleaner filter .......................209
Air conditioning ..........................19
manual heating and air
conditioning system .................21
Ambulance packages ....................3
Antifreeze
(see Engine coolant) ................168
Anti-lock brake system
(see Brakes) .......................107,108
Anti-theft system
warning light .............................11
Audio system (see Radio) .........26
Automatic transmission ............111
driving an automatic
overdrive ..........................112,114
fluid, adding ............................173
fluid, checking ........................173
fluid, refill capacities ..............209
fluid, specification ..................214
Auxiliary power point .................25
Axle
lubricant specifications ...212,214
refill capacities ........................209
traction lok ..............................124
Battery .......................................178
acid, treating emergencies .....178
charging system
warning light .............................11
jumping a disabled battery ....152
maintenance-free ....................178
replacement, specifications ...209servicing ..................................178
voltage gauge ............................17
Belt minder .................................80
Brakes ........................................106
anti-lock .....................106,107,108
anti-lock brake system (ABS)
warning light ......................10,108
brake warning light ..................10
fluid, checking and adding ....166
fluid, refill capacities ..............209
fluid, specifications ..........212,214
lubricant specifications ...212,214
parking ....................................108
shift interlock ..........................111
Break-in period .............................2
Capacities for refilling fluids ....209
Cargo area shade ........................63
Cargo net .....................................63
Certification Label ....................217
Child safety restraints ................93
child safety belts ......................93
Child safety seats ........................94
attaching with tether straps ....99
in front seat ..............................96
in rear seat ................................96
tether anchorage hardware .....99
Cleaning your vehicle ...............203
engine compartment ..............204
exterior .............................204,207
exterior lamps .........................206
instrument panel ....................207
instrument panel lens ............207
interior .....................................207
mirrors .....................................208
plastic parts ............................206
safety belts ..............................207
washing ....................................203
waxing .....................................203
wheels ......................................204
windows ..................................208
wiper blades ............................206
Index
231
air bag ........................................10
anti-lock brakes (ABS) .....10,108
anti-theft ...................................11
brake ..........................................10
charging system ........................11
check coolant ............................12
check engine ...............................8
cruise indicator .........................12
door ajar ....................................12
fuel reset ...................................10
high beam .................................11
overdrive off ..............................11
safety belt .................................10
speed control ............................59
turn signal indicator .................11
Load limits .................................125
GAWR ......................................125
GVWR ......................................125
trailer towing ..........................125
Loading instructions .................126
Lubricant specifications ....212,214
Lumbar support, seats ...............71
Manual transmission .................116
fluid capacities ........................209
lubricant specifications ..........214
reverse .....................................118
Mirrors
cleaning ...................................208
side view mirrors (power) .......62
Motorcraft parts .................192,209
Octane rating ............................190
Odometer .....................................16
Oil (see Engine oil) ..................163
Overdrive .....................................59
Panic alarm feature, remote
entry system ................................64
Parking brake ............................108
Parts (see Motorcraft parts) ....209
Power distribution box
(see Fuses) ...............................144
Power door locks ........................62
Power steering ..........................109fluid, checking and adding ....173
fluid, refill capacity ................209
fluid, specifications ..........212,214
Preparing to
drive your vehicle .....................110
Radio ............................................26
Relays ........................................140
Remote entry system ............63,64
illuminated entry ......................67
locking/unlocking doors ...........64
panic alarm ...............................64
replacement/additional
transmitters ...............................66
replacing the batteries .............65
Safety belts (see Safety
restraints) ...........13,72,73,74,75,76
Safety defects, reporting ..........230
Safety restraints ......72,73,74,75,76
belt minder ...............................80
cleaning the safety belts ...83,207
extension assembly ..................79
for adults ....................73,74,75,76
for children ...............................93
lap belt ......................................78
warning light
and chime ........................10,13,79
Safety seats for children ............94
Seat belts
(see Safety restraints) ...............72
Seats ............................................70
child safety seats ......................94
SecuriLock passive
anti-theft system ...............67,68,69
Servicing your vehicle ..............158
Snowplowing .................................3
Spark plugs,
specifications ...............209,214,215
Special notice ................................3
ambulance conversions ..............3
utility-type vehicles ....................3
Specification chart,
lubricants ............................212,214
Index
234