2000 FORD F650 engine

If equipped with an air intake heater, DO NOT use ether or any
other starting fluids. The use of starting fluids (ether) in an
engine equipped with an air intake heater could result in damage
and/or personal injury.
4. Do not depress the accelerator during starting the engine.
5. Start the engine.
If the engine does not start after 30 seconds of cranking, allow two
minutes for the starter to cool before trying again. Excessive cranking
may damage the starter.
After the engine starts:
•On some engines, the Wait to
Start light should illuminate after
the engine starts. Allow the
engine to idle about three
minutes or until the engine
coolant temperature gauge begins
to rise. Maintain idle speed until
the Wait to Start light cycles off
to indicate the air intake heater
has shut off (approximately six minutes). Operating the engine at
higher speeds will reduce the effectiveness of the air inlet heater.
•Do not increase engine speed
until the oil pressure gauge
indicates normal pressure.
•Ensure engine oil pressure is
indicated on the gauge within 15
seconds after starting.
•Idle the engine for three to five
minutes before operating with a
full load.
•Try to limit engine idle to 10
minutes. Excessive idling reduces fuel economy.
•When starting a cold engine, increase the engine speed (RPM) slowly
to make sure adequate lubrication is available to the bearings.
WAIT
TO
START
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RESTARTING AFTER RUNNING OUT OF FUEL
The fuel system may need to be purged of air, refer toRunning out of
fuelin theMaintenance and carechapter.
OPERATING THE ENGINE
Do not operate the engine at full throttle below peak torque engine
speed (RPM) for more than one minute at a time (peak torque RPM
varies from 1200-1500 RPM depending on engine rated speed).
Monitor the oil pressure and coolant
temperature gauges frequently.
If the gauges indicate any reading is
not in the normal operating range,
stop your vehicle as soon as
possible, shut the engine off and
check the appropriate fluid level. If
an overheating condition starts to
occur, release the throttle pressure
or shift the transmission into a
lower gear, or both, until the
temperature returns to normal operating range.
Continuous operation with low coolant
temperature, below 60°C (140°F) or
high coolant temperature 100°C
(212°F) can damage the engine.
Most failures give some kind of early
warning. Look and listen for changes
in performance, sound or engine
appearance that can indicate service
or engine repair is needed. Some
changes to look and/or listen for:
•Engine misfires
•Loss of power
•Sudden changes in engine operating temperature or oil pressure
•Excessive smoke
•Fuel, oil or coolant leaks
•Vibration
•Increased oil or fuel consumption
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Excessive full throttle operation below peak torque RPM will shorten
engine life to overhaul and can cause serious engine damage. Operation
of the engine below peak torque RPM can occur during gear shifting due
to difference of gear ratios.
COLD WEATHER STARTING
Perform the following to assure efficient starting in cold weather:
•Use the proper grade oil for your climate. Refer to your engine
operator’s manual for proper grade oil.
•Test the battery more frequently to assure ample power for starting.
•All electrical connections should be tight and in good condition to
prevent losses through loose or corroded connections.
USING THE ENGINE BLOCK HEATER (IF EQUIPPED)
An engine block heater warms the engine coolant, which improves
starting, warms up the engine faster and allows the heater-defroster
system to respond quickly. Use of an engine block heater is strongly
recommended if you live in a region where temperatures reach -23°C
(-10°F) or below.
For best results, plug the heater in at least three hours before starting the
vehicle. Using the heater for longer than three hours will not harm the
engine, so the heater can be plugged in the night before starting the vehicle.
To prevent electrical shock, do not use your heater with
ungrounded electrical systems or two-pronged (cheater)
adapters.
ENGINE SHUTDOWN SYSTEM (IF EQUIPPED)
This system is designed to help prevent engine damage that could result
from operating the engine during a prolonged period of low engine oil
pressure, high engine coolant temperature or low coolant level. If any of
these conditions occur, a warning light will illuminate and a chime will
sound warning the operator that the engine will shutdown in 30 seconds.
This is to allow time for the operator to move the vehicle off the road. If
additional time is required, the engine can be restarted and run each
time for approximately 30 seconds.
Do not attempt to use this restarting feature to drive the vehicle, serious
engine damage could result.
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EXHAUST FUMES
Never idle the engine in closed areas. Never sit in a parked or
stopped vehicle for any amount of time with engine running.
If you ever smell exhaust fumes of any kind inside your vehicle,
have your dealer inspect and fix your vehicle immediately. Do
not drive if you smell exhaust fumes. These fumes are harmful and
could kill you.
In order to guard against fumes entering your vehicle, the exhaust
system and body ventilation system should be checked by a qualified
technician:
•Each time the vehicle is raised for service.
•Whenever a change in exhaust system noise is noted.
•Whenever the vehicle has been damaged by impact from another
vehicle, object or road obstruction.
In order to afford proper operation, all air inlet vents should be kept
clear of snow, leaves and other debris.
If you run the engine while stopped (idled) in an unconfined area, open
the windows at least 2.5 cm (one inch) and adjust the heating or air
conditioning to draw outside air into the vehicle as follows:
•If your vehicle has outside air control vents, open them fully.
•Set fan speed on high with function control to any position except
OFF or MAX A/C and the temperature control on any desired position.
•Adjust air control system to force outside air into the vehicle.
BACKING UP
To avoid the possibility of personal injury while backing the
vehicle, always be sure your vehicle’s path is clear.
Before backing your vehicle, be sure you can do so safely. If anything
behind the cab limits your view, do not rely on mirrors alone to assure
that your intended path is clear. If other persons are in the vicinity, have
someone standing well behind the vehicle and outside your intended
path - visible through an exterior mirror - guide you as you back up.
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The ABS operates by detecting the
onset of wheel lockup during brake
applications and compensating for
this tendency. The wheels are
prevented from locking even when
the brakes are firmly applied. The
accompanying illustration depicts
the advantage of an ABS equipped
vehicle (on bottom) to a non-ABS
equipped vehicle (on top) during hard braking with loss of front braking
traction.
Servicing or replacing ABS module
1. Remove any contamination from the exterior of the module assembly
before disconnecting any brake tubes. Keep the contamination away from
all open ports and brake tubes.
2. Mark and tag all brake tubes and electrical connectors before
disassembly.
3. Perform the necessary repair.
4. Using the marked tags from disassembly, connect the brake tubes and
electrical connectors.
Always mark and tag the brake tubes and the electrical
connectors prior to disassembly to ensure correct assembly and
prevent brake failure.
ABS warning lamp
The
ABSwarning lamp in the instrument cluster momentarily illuminates
when the ignition is turned on and the engine is off. If the light does not
illuminate momentarily at start up, remains on after the vehicle reaches
10 to 15 km/h (5 to 10 mph), or continues to flash, the ABS needs to be
serviced.
With the ABS light on, the anti-lock brake system is disabled and normal
braking is still effective unless the brake warning light also remains
illuminated. (If your parking brake warning lamp illuminates, have your
vehicle serviced immediately).
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Using ABS
•In an emergency or when maximum efficiency from the ABS is
required, apply continuous full force on the brake. The ABS will be
activated immediately, thus allowing you to retain full steering control
of your vehicle and, providing there is sufficient space, will enable you
to avoid obstacles and bring the vehicle to a controlled stop.
•The Anti-Lock system does not decrease the time necessary to apply
the brakes or always reduce stopping distance. Always leave enough
room between your vehicle and the vehicle in front of you to stop.
•We recommend that you familiarize yourself with this braking
technique. However, avoid taking any unnecessary risks.
Hydraulic brake booster system (Hydromax)
The Hydromax systems receive fluid pressure from the power steering
pump to provide power assist during braking.
The Hydromax booster receives backup pressure from the reserve
system electric pump whenever the fluid in the power steering system is
not flowing. When the engine is OFF, the pump will turn on if the brake
pedal is applied, or if the ignition is turned to the ON position.
The sound of the pump operating may be heard by the driver, but this is
a normal characteristic of the system.
The reserve system provides reduced braking power, so the vehicle
should be operated under these conditions with caution, and only to seek
service repair and remove the vehicle from the roadway.
For Hydromax under normal operating conditions noise of the fluid
flowing through the booster may be heard whenever the brake is applied.
This condition is normal. Vehicle service is not required.
If braking performance or pedal response becomes very poor, even when
the pedal is strongly applied, this may indicate the presence of air in the
hydraulic system or fluid leakage. Stop the vehicle safely as soon as
possible and seek service immediately.
If the red BRAKE warning lamp in
the instrument cluster remains
illuminated after engine start up,
this indicates a system failure in the
master cylinder of the brake system.
Stop the vehicle safely as soon as possible and seek service immediately.
!
BRAKE
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If the yellow BRAKE RESERVE
(E-motor) warning light remains on
while the engine is running, this
indicates inadequate hydraulic
booster pressure or reserve pump
system failure. Stop the vehicle safely as soon as possible and seek
service immediately.
Parking brake
Apply the parking brake whenever
the vehicle is parked. To set the
parking brake, pull handle up until it
snaps into the locked position.
A properly adjusted parking brake
requires approximately 116 Nm (90
lb-ft) to activate. For maximum
parking brake effectiveness turn
handle clockwise to adjust for wear.
When the parking brake is out of
adjustment, seek service
immediately.
The parking BRAKE warning lamp
in the instrument cluster illuminates
and remains illuminated (when the
ignition is turned ON) until the
parking brake is released.BRAKE
P
BRAKE
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Burnish procedure
For optimal performance of a new parking brake system/new linings
perform the following procedure:
1. Make ten stops from 40 km/h (20 mph) with the parking brake lever
force set at 18kg (40 lbs).
2. While driving the vehicle at 40 km/h (20 mph) apply the parking brake
(with applicable force to set to approximately 18kg [40 lbs.]). Allow the
vehicle to come to a complete stop, release the parking brake.
3. Drive 16.8 km (1.5 miles) to cool the brakes.
4. Repeat steps 1 through 3 ten times.
AIR BRAKES (if equipped)
Foot service brakes
Air brakes are operated by a
standard dash-mounted foot pedal.
All standard equipment brakes are
designed to be self-adjusting.
Automatic adjustment, when
required, occurs whenever the
brakes are applied and released
during forward or reverse operation.
Know the required stopping
distances for all driving conditions
that may be encountered. For longer brake lining life, take full advantage
of engine braking power when coming to a stop.
Before descending a long or steep hill, shift to a lower gear and avoid
continuous application of the brakes.
Do not drive with your foot resting on the brake pedal. This will
result in abnormally high brake temperatures, excessive lining
wear and increased stopping distances.
Continuous application of the brakes will cause the brakes to
overheat, resulting in a temporary loss of braking.
Occasional or intermittent brake squeal may result from environmental
conditions such as cold, hot, wet, snow, salt, mud, etc. This condition will
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