Daily Owner Checks Engine system
Check the air filter restriction indicator
Check the engine oil
Inspect the coolant level - for Powerstroke
engine (for Caterpillar and Cummins engines,
refer to the Owner’s Manual)
Brake system
Drain the air brake system reservoir - manual
valve
Check the air brake system reservoir automatic
drain valve operation
Transmission system
Visually check the automatic transmission for
fluid leakage
Steering system
Check the power steering pump fluid level and
check the system for leaks
Check the entire vehicle for evidence of fluid
leaks
U.S. Department of Transportation,
Federal Highway Administration
requirements (ensure that the entire
system is functioning properly)
Check the service brakes
Check the parking brake
Check the steering mechanism
Check the lighting devices and reflectors
Check the tires
Check the horn
Check the windshield wipers
Check the rear vision mirrors
Check the wheels and rims
Check the emergency equipment
General maintenance information
182
Check every oil
changeOil change
intervals are as
follows: Powerstroke -
10 000 ; Caterpillar -
10 000 ; Cummins -
15 000 (refer to the
Caterpillar and
Cummins service
manuals for further
instructions and
information)Steering system
Lubricate the steering shaft(s), U-joints and
splines when equipped with grease fittings
Lubricate the front axle spindle pins
Lubricate the steering linkage when equipped
with grease fittings
Grease the power steering gear output shaft
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and water. Use only
permanent type coolant that meets Ford specifications ESE-M97B18-C.
See the engine manufacturer’s operating guide for supplimental
corrosion inhibitor specifications.
In addition to the items to be performed daily or at each oil change, the
following need to be completed as specified:
5 000 MILES
•Initial change—change the lubricant in the manual shift transmission
–5 speed and 6 speed Eaton manual transmission. (Not required
when equipped with optional synthetic lubricant.)
20 000 MILES
•Replace the fuel filter.*
30 000 MILES
•Replace the engine spin-on coolant filter.*
•Repack and adjust the front wheel bearings—grease-filled hubs.
40 000 MILES
•Replace the fuel filter.*
General maintenance information
184
50 000 MILES
•Disassemble the single check valve (SC-2) and the automatic drain
valve (DB–2)—clean and inspect the valve for wear and
deterioration.
60 000 MILES
•Replace the engine spin-on coolant filter.*
•Oil filled front hubs—drain oil, adjust bearings and refill the front
hubs with oil. (Not required when equipped with optional synthetic
lubricant.)
•Drain the oil, adjust the bearins and refill with axle lubricant—oil
filled hubs.
•Replace the fuel filter.*
•Change the manual transmission oil—Eaton 5 and 6 speeds only.
(Not required when equipped with optional synthetic lubricant.)
70 000 MILES
•Replace the engine spin-on coolant filter.*
•Replace the engine coolant.* See the engine manufacturer’s operating
guide for supplemental corrosion inhibitor specifications.
80 000 MILES
•Replace the fuel filter.*
90 000 MILES
•Replace the engine spin-on coolant filter*.
•Repack and adjust the front wheel bearings—grease-filled hubs.
•Change the lubricant in the manual shift transmission–7 speed
Spicer. (Not required when equipped with optional synthetic
lubricant.)
•Change the power steering fluid and filter.
General maintenance information
185
calculating
fuel economy ...................112,157
choosing the right fuel ...........152
filling your vehicle with fuel ..151
filter, specifications .........154,155
gauge .........................................16
improving
fuel economy ...................112,157
safety information relating to
automotive fuels .....................151
Fuses ...................................115,116
Gas mileage
(see Fuel economy) ..........112,157
Gauges .........................................16
battery voltage gauge ...............18
engine coolant
temperature gauge ...................16
engine oil pressure gauge ........19
fuel gauge ..................................16
odometer ...................................17
speedometer .............................17
tachometer ................................18
trip odometer ............................18
Hazard flashers .........................115
Headlamps ...................................20
aiming ......................................163
daytime running lights .............20
flash to pass ..............................50
high beam ............................12,50
turning on and off ....................20
warning chime ..........................15
Heating ........................................21
heater only system ...................21
heating and
air conditioning system ............23
Hood ..........................................126
Ignition
positions of the ignition ...........49
removing the key ....................101
Infant seats
(see Safety seats) ..................72,73Instrument panel
cleaning ...................................166
cluster ......................................167
lighting up
panel and interior .....................20
location of components ............10
Jump-starting your vehicle ......125
Keys
key in ignition chime ...............15
positions of the ignition ...........49
removing from the ignition ....101
Lamps
cargo lamps ...............................20
daytime running light ...............20
headlamps .................................20
headlamps, flash to pass ..........50
instrument panel, dimming .....20
replacing bulbs ..159,160,161,162
Lane change indicator
(see Turn signal) ........................49
Lights, warning and indicator ....10
anti-lock brakes (ABS) .......12,83
brake .....................................10,11
charging system ........................10
check coolant ............................14
high beam .................................12
safety belt .................................14
service engine soon ..................14
turn signal indicator .................12
Lubricant specifications ...........169
Maintenance and Care ..............179
Manual transmission ...................97
Mirrors .........................................57
Odometer .....................................17
Parking brake ....................85,87,90
Power distribution box
(see Fuses) ...............................119
Power door locks ........................56
Power steering .......................95,96
fluid, checking and adding ....136
Radio ............................................26
Refill capacities for fluids ........168
Index
206
