2000 FORD F350 brake fluid

Checking and adding brake fluid—diesel engine
Check and refill the Hydromax
brake fluid reservoir using the
following procedure. Refer to the
Scheduled Maintenance Guide for
the service interval.
1. Clean the reservoir caps before
removal to prevent dirt or water
from entering the reservoir.
2. Visually inspect the fluid level.
3. If necessary, add brake fluid from
a clean un-opened container until
the level reaches MAX. Do not fill
above this line.
4. Use only a DOT 3 brake fluid
certified to meet Ford specifications. Refer toLubricant specifications
in theCapacities and specificationschapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
If you use a brake fluid that is not DOT 3, you will cause
permanent damage to your brakes.
Do not let the reservoir for the master cylinder run dry. This
may cause the brakes to fail.
Brake system fluid should be replaced on a regular basis to maintain
optimum braking performance, especially under heavy-duty driving
conditions such as frequent steep grades or heavy loads. Refer to the
Scheduled Maintenance Guide for the service interval.
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CLUTCH FLUID (IF EQUIPPED)
Check the clutch fluid level. Refer to the Scheduled Maintenance Guide
for the service interval schedules.
Use only a DOT 3 brake fluid designed to meet Ford specifications. Refer
toCapacities and specifications.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical if irritation
persists. If taken internally, drink water and induce vomiting. Seek
medical attention immediately.
For vehicles equipped with the 6–speed manual transmission,
during normal operation, the fluid level in the clutch reservoir should
remain constant or rise slightly. If the fluid level drops, refill the fluid
level to the step in the reservoir.
For vehicles equipped with the 5–speed manual transmission,
during normal operation, the fluid level in the clutch reservoir will drop
slightly. As this occurs, refill the fluid level to the step in the reservoir.
1. Clean the reservoir cap before
removal to prevent dirt and water
from entering the reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
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5. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your Scheduled Maintenance Guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
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Washing your vehicle
Wash your vehicle regularly with
cold or lukewarm water. Never use
strong detergents or soap. If your
vehicle is particularly dirty, use a
quality car wash detergent. Always
use a clean sponge, washing glove
or similar device and plenty of water
for best results. To avoid spots,
avoid washing when the hood is still
warm, immediately after or during
exposure to strong sunlight.
During winter months, it is especially important to wash the vehicle on a
regular basis. Large quantities of dirt and road salt are difficult to
remove and also cause damage to the vehicle.
Any gasoline spilled on the vehicle or deposits such as bird droppings
should be washed and sponged off as soon as possible. Deposits not
removed promptly can cause damage to the vehicle’s paintwork.
Remove any exterior accessories (such as antennas) and fold in the side
view mirrors before entering a car wash. If you have wax applied to the
vehicle at a commercial car wash, it is recommended that you clean the
wiper blades and windshield as described inCleaning the wiper blades
and windshield.
After washing, apply the brakes several times to dry them.
Waxing your vehicle
Waxing your vehicle on a regular basis will reduce minor scratches and
paint damage.
Wax when water stops beading on the surface. This could be every three
or four months, depending on operating conditions.
Use only carnauba or synthetic-based waxes. Use a cleaning fluid with a
clean cloth to remove any bugs before waxing your vehicle. Use tar
remover to remove any tar spots.
Avoid getting wax on the windshield, or on any surfaces which appear
coarse or bumpy. If you have wax applied at a commercial car wash, it is
recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
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MOTORCRAFT PART NUMBERS
Component* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery (Standard) BXT-65-650 BXT-65-650
Battery (Optional) BXT-65-750 BXT-65-750
Spark plugs-platinum** AWSF-22E AWSF-22E
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Front axle Motorcraft SAE
75W-90
Premium 4x4
Front Axle
LubricantF-250/350 Dana
50 axle1.8L (3.8 pints)
F-350/450/550
Dana 60 axle2.7L (5.8 pints)
Rear axle
1,2Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantF-250 /350
(10.50 inch
axle)3.3L (6.9 pints)
Motorcraft SAE
80W-90
Premium Rear
Axle LubricantF-550 Dana 135 11.6L
(24.5 pints)
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
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fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
5Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
6Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick’s normal operating range.
LUBRICANT SPECIFICATIONS
ItemFord part name
or equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
75W-90 Premium
4x4 Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Rear axleMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lube
1
F1TZ-19580-B WSL-M2C192-A
Motorcraft SAE
80W-90 Premium
Rear Axle
Lubricant (Dana
135 axles)
1
XY-80W90-QL WSP-M2C197-A
Brake fluid
and clutch
fluid (if
equipped)High Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
Capacities and specifications
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ItemFord part name
or equivalentFord part
numberFord
specification
Engine oilMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
and API
Certification
Mark
Hinges,
latches, striker
plates, fuel
filler door
hinge and seat
tracksMulti-Purpose
GreaseDOAZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Transmission/
steering/
parking brake
linkages and
pivots, brake
and clutch
pedal shaft (if
equipped)Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power
steering fluid
and transfer
case fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Manual
transmission
(5-speed)Synthetic
MERCONAT F
2E6AZ-19582-B MERCON
Manual
transmission
(6-speed)Motorcraft
MERCONAT F
2XT-2-QDX MERCON
Automatic
transmissionMotorcraft
MERCONAT F
2XT-2-QDX
MERCON
Windshield
washer fluidUltra-clear
Windshield Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Ford design rear axles contain a synthetic
lubricant that does not require changing unless the axle has been
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Accessory delay ..........................63
Air bag supplemental
restraint system ..........................88
and child safety seats ..............89
description ................................88
disposal ......................................92
driver air bag ............................90
indicator light ......................13,91
operation ...................................90
passenger air bag .....................90
passenger
deactivation switch ...................92
Air cleaner filter ................193,222
Air conditioning ..........................27
Ambulance packages ....................4
Antifreeze (see Engine
coolant) .....................................182
Anti-lock brake system
(see Brakes) .......................110,111
Audio system (see Radio) .........32
Automatic transmission
driving an automatic
overdrive .................................115
fluid, adding ............................189
fluid, checking ........................189
fluid, refill capacities ..............222
fluid, specification ..................227
Auxiliary power point .................27
Axle
lubricant specifications ...225,227
refill capacities ........................222
traction lok ..............................112
Battery .......................................194
acid, treating emergencies .....194
charging system
warning light .............................14
jumping a disabled battery ....166
maintenance-free ....................194
replacement, specifications ...222
servicing ..................................194
voltage gauge ............................19
Belt minder .................................84Brakes ........................................109
anti-lock .....................109,110,111
anti-lock brake system (ABS)
warning light ......................14,110
brake warning light ..................13
fluid, checking and adding ....179
fluid, refill capacities ..............222
fluid, specifications ..........225,227
lubricant specifications ...225,227
parking ....................................111
shift interlock ..........................114
Break-in period .............................3
Capacities for refilling fluids ....222
Certification Label ....................232
Child safety restraints ................97
child safety belts ......................97
Child safety seats ........................98
attaching with tether straps ..102
in front seat ..............................99
in rear seat ................................99
tether anchorage hardware ...102
Cleaning your vehicle ...............217
engine compartment ..............219
exterior ....................................219
exterior lamps .........................220
instrument panel ....................220
instrument panel lens ............220
interior .....................................221
plastic parts ............................219
safety belts ..............................221
washing ....................................218
waxing .....................................218
wheels ......................................219
wiper blades ............................220
Climate control (see Air
conditioning or Heating) ............27
Clock ..................................36,42,52
Clutch
fluid ..........................................181
operation while driving ..........117
recommended shift speeds ....119
Compass, electronic ....................22
Index
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