2000 FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS fuel filter

Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollover/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
12–16 km (8–10 miles) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
It is important to note the box in the lower left corner of the window
sticker. These numbers represent the Range of L/100 km (MPG)
expected on the vehicle under optimum conditions. Your fuel economy
may vary depending upon the method of operation and conditions.
FUEL FILTER REPLACEMENT
The fuel filter assembly is located inside the driver side frame rail, near
the transmission.
The fuel filter should be replaced every 24 000 km (15 000 miles).
Maintenance and care
85

Removal
If the fuel filter is being serviced with the rear of the vehicle
higher than the front, or if the fuel tank is pressurized, fuel
leakage or siphoning from the tank fuel tubes could occur. To prevent
this condition, maintain the vehicle front end at or above the level of
the rear of the vehicle.
Do not smoke or carry lighted tobacco or open flame of any type
when working on or near any fuel related component. Highly
flammable mixtures are always present and may be ignited, resulting in
possible personal injury.
Fuel in the fuel system remains under high pressure even when
the engine is not running. Before servicing or disconnecting any
of the fuel lines or fuel system components, the fuel system pressure
must be relieved in order to prevent accidental spraying of fuel,
causing personal injury or a fire hazard.
1. Shut the engine off and relieve the fuel system pressure.
•Remove the Schrader valve cap
and install the EFI/CFI Fuel
Pressure Gauge. The EFI/CFI
Fuel Pressure Gauge 310–012
(T80L-9974–B) is available at a
certified Ford parts dealer.
Maintenance and care
86

•Open the manual valve slowly on
the EFI/CFI Fuel Pressure Gauge
and relieve the fuel pressure. This
will drain some fuel out of the
system; place the fuel in a
suitable container.
2. Use the fuel line disconnect tool
to disconnect the fuel lines from the
fuel filter. The Fuel Line Disconnect
Tool 310–S039 (T90T-9550–S) is
available at a certified Ford parts
dealer.
•Disconnect the safety clip from
the male hose.
•Install the fuel line disconnect
tool and push into the fitting.
•Separate the fittings. Clean the
fittings and inspect the fittings for
damage.
Maintenance and care
87

Installation
1. Install the fuel filter.
2. Lubricate the tube end with clean
engine oil meeting Ford
specification WSS-M2C153–G to
ease assembly.
•Pull on the fitting to make sure it
is fully engaged, then install
safety clip.
•Align and push the tube into the
fitting until you hear a click.
3. Remove the EFI/CFI Fuel
Pressure Gauge.
4. Install the Schrader valve cap securely.
EMISSION CONTROL SYSTEM
Your vehicle is equipped with various emission control components and a
catalytic converter which will enable your vehicle to comply with
applicable exhaust emission standards. To make sure that the catalytic
converter and other emission control components continue to work
properly:
•Use only unleaded fuel.
•Avoid running out of fuel.
•Do not turn off the ignition while your vehicle is moving, especially at
high speeds.
•Have the items listed in your Scheduled Maintenance Guide performed
according to the specified schedule.
The scheduled maintenance items listed in the Scheduled Maintenance
Guide are essential to the life and performance of your vehicle and to its
emissions system.
Maintenance and care
88

MOTORCRAFT PART NUMBERS
Component 6.8L V10 engine
Air filter element FA-1634
Battery BXT-65-750
Fuel filter FG-986B
Oil filter FL-820-S
PCV valve EV-233
Spark plugs* AWSF-22E
*Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
Capacities and specifications
92

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Engine coolant
1Premium Engine
CoolantAll 29.0L
(30.6 quarts)
Power steering
fluidMotorcraft
MERCONAT FAll Keep in FULL
range on
dispstick
Rear axle
2Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantDana 80 3.9L
(4.0 quarts)3
Dana 135 11.7L
(12.0 quarts)3
Fuel tank N/A All 284.0L
(75 .0 gallons)
Transmission
4Motorcraft
MERCONAT FAll 16.8L
(17.7 quarts)5
Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is
considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
2Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
3Fill Dana rear axles to 6 mm to 14 mm (1/4 inch to 3/4 inch) below
bottom of fill hole.
4Always use dipstick to determine exact fluid requirement.
Capacities and specifications
93

Air cleaner filter ....................61,92
Ambulance packages ....................3
Anti-lock brake system
(see Brakes) ...........................27,28
Automatic transmission
driving an automatic
overdrive ...................................31
fluid, refill capacities ................93
fluid, specification ....................95
Axle
lubricant specifications ............95
refill capacities ..........................93
Battery .........................................72
acid, treating emergencies .......72
charging system warning light ..7
jumping a disabled battery ......52
maintenance-free ......................72
replacement, specifications .....92
servicing ....................................72
voltage gauge ............................13
Brakes .....................................27,28
anti-lock ................................27,28
anti-lock brake system
(ABS) warning light ............10,28
brake warning light ....................7
fluid, checking and adding ......62
fluid, refill capacities ................93
fluid, specifications ..............94,95
lubricant specifications .......94,95
shift interlock ............................30
Break-in period .............................3
Capacities for refilling fluids ......93
Cleaning your vehicle .................91
engine compartment ................91
exterior ......................................91
wheels ........................................91
Coolant ..............................64,66,67
checking and adding ................65
refill capacities .....................67,93
specifications .......................94,95
Cruise control
(see Speed control) ....................18Daytime running lamps
(see Lamps) ................................16
Dipstick
engine oil ...................................59
Doors
door ajar warning .....................10
Driveline universal joint
and slip yoke ...............................72
Driving under special
conditions
through water ...........................38
Emergencies, roadside
jump-starting ............................52
Emission control system ............88
Engine ..........................................95
check engine/
service engine soon light ........8,9
coolant .......................................64
idle speed control .....................72
lubrication specifications ....94,95
refill capacities ..........................93
service points ............................58
Engine block heater ...................26
Engine oil ....................................59
checking and adding ...........59,60
dipstick ......................................59
filter, specifications .............60,92
recommendations .....................60
refill capacities .....................59,93
specifications .............59,60,94,95
Exhaust fumes ............................26
Fail safe cooling ..........................68
Fluid capacities ...........................93
Fuel ..............................................79
calculating fuel economy .........82
capacity .....................................93
choosing the right fuel .............81
comparisons with EPA fuel
economy estimates ...................85
detergent in fuel .......................82
filling your vehicle
with fuel ...............................79,82
Index
98

filter, specifications .............85,92
gauge .........................................12
improving fuel economy ..........82
low fuel warning light ................6
octane rating ........................81,95
quality ........................................81
running out of fuel ...................82
safety information relating to
automotive fuels .......................79
Fuses .......................................41,42
Gas mileage
(see Fuel economy) ...................82
Gauges .........................................12
battery voltage gauge ...............13
engine coolant
temperature gauge ...................13
engine oil pressure gauge ........12
fuel gauge ..................................12
odometer ...................................14
speedometer .............................14
tachometer ................................15
trip odometer ............................14
GAWR
(Gross Axle Weight Rating) .......33
calculating .................................35
definition ...................................33
driving with a heavy load ........33
location ......................................33
GVWR (Gross Vehicle
Weight Rating) ............................33
calculating ............................33,35
definition ...................................33
driving with a heavy load ........33
location ......................................33
Hazard flashers ...........................39
Headlamps ...................................16
daytime running lights .............16
flash to pass ..............................17
high beam ............................11,16
turning on and off ....................16
warning chime ..........................11
Ignition .........................................95positions of the ignition ...........17
Inspection/maintenance
(I/M) testing ................................89
Instrument panel
cluster ..........................................6
lighting up
panel and interior .....................17
Jump-starting your vehicle ........52
Keys
key in ignition chime ...............11
positions of the ignition ...........17
Lamps
cargo lamps ...............................17
daytime running light ...............16
headlamps .................................16
headlamps, flash to pass ..........17
instrument panel, dimming .....17
replacing bulbs .........................90
Lights, warning and indicator ......6
anti-lock brakes (ABS) .......10,28
brake ............................................7
charging system ..........................7
check coolant ..............................6
door ajar ....................................10
engine oil pressure .....................6
fuel reset ...................................11
high beam .................................11
low fuel ........................................6
safety belt ...................................7
service engine soon .................8,9
turn signal indicator .................11
Load limits ...................................33
GAWR ........................................33
GVWR ........................................33
trailer towing ............................33
Lubricant specifications ........94,95
Motorcraft parts .....................85,92
Octane rating ..............................81
Odometer .....................................14
Overdrive .....................................22
Parking brake ..............................29
Parts (see Motorcraft parts) ......92
Index
99