WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Gasoline may contain benzene, which is a cancer-causing agent.
Observe the following guidelines when handling automotive fuel:
²Extinguish all smoking materials
and any open flames before
fueling your vehicle.
²Always turn off the vehicle before
fueling.
²Automotive fuels can be harmful
or fatal if swallowed. Fuel such as
gasoline is highly toxic and if
swallowed can cause death or
permanent injury. If fuel is
swallowed, call a physician immediately, even if no symptoms are
immediately apparent. The toxic effects of fuel may not be visible for
hours.
Maintenance and care
244
Many of the world's automakers
issued the World-wide Fuel Charter
that recommends gasoline
specifications to provide improved
performance and emission control
system protection for your vehicle.
Gasolines that meet the World-wide
Fuel Charter should be used when
available. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display theAuto Makers' Choiceylogo.
Cleaner air
Ford approves the use of reformulated ªcleaner-burningº gasolines to
improve air quality. These gasolines may contain oxygenates up to 10%
ethanol or 15% MTBE.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
²You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
²Your ªCheck Engineº indicator may come on. For more information on
the ªCheck Engineº indicator, refer to theInstrumentationchapter.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
Maintenance and care
247
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the ªService Engine Soon/Check Engineº indicator comes on and stays
on after you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy.
We do not recommend
taking fuel economy measurements during the first 1 600 km (1 000 miles)
of driving (engine break-in period). You will get a more accurate
measurement after 3 000 km±5 000 km (2 000 miles-3 000 miles).
Maintenance and care
248
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill Capacities
section of theCapacities and specificationschapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
²Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
²Use the same filling rate setting (low Ð medium Ð high) each time
the tank is filled.
²Allow no more than 2 automatic click-offs when filling.
²Always use fuel with the recommended octane rating.
²Use a known quality gasoline, preferably a national brand.
²Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
²Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy
1. Fill the fuel tank completely and record the initial odometer reading
(in kilometers or miles).
2. Each time you fill the tank, record the amount of fuel added (in liters
or gallons).
3. After at least three to five tank fill-ups, fill the fuel tank and record
the current odometer reading.
4. Subtract your initial odometer reading from the current odometer
reading.
Maintenance and care
249
MOTORCRAFT PART NUMBERS
Component 4.0L OHV V6
engine4.0L SOHC V6
engine5.0L V8 engine
Air filter
elementFA-1658 FA-1658 FA-1658
Fuel filter FG-986B FG-986B FG-986B
Battery BXT-65-650 BXT-65-650 BXT-65-650
Oil filter FL-1A FL-1A FL-820S
PCV valve EV-225 EV-225 EV-152
Spark plugs* AGSF-22PP AGSF-22PP AWSF-32EE
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. If a spark plug needs to be replaced, use only spark plugs
with the service number suffix letter as shown on the engine decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 4.7L
(5.0 quarts)
Fuel tank N/A 2 door 66.2L
(17.5 gallons)
4 door 75.5L
(21.0 gallons)
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to line on
reservoir or
dipstick
Capacities and specifications
266
6Vehicles equipped with 4.0L OHV V6 and4.0L SOHC V6 engines may be
equipped with a conventional rear axle. Refer to your scheduled
maintenance guide for axle fluid change intervals.
7Vehicles equipped with 4.0L OHV V6 and4.0L SOHC V6 engines and
3.73:1 or 4.10:1 rear axle ratios or with a 5.0L V8 engine require
synthetic rear axle lubricant. Rear axles containing synthetic lubricant
are lubricated for life. These lubricants are not to be checked or changed
unless a leak is suspected or service is required. The axle lubricant
should be changed any time the axle has been submerged in water.
Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Hydraulic clutch
fluid and brake
fluidHigh
Perfromance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-ABESA-M6C25-A
and DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Capacities and specifications
269
ENGINE DATA
Engine4.0L OHV V6
engine4.0L SOHC V6
engine5.0L V8 engine
Cubic inches 245 245 302
Required fuel 87 octane 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS EDIS
Compression
ratio9.0:1 9.7:1 9.15:1
VEHICLE DIMENSIONS
Dimensions 2-Door 4x2 XL Model
mm (in.)2-Door 4x4 Sport
Model mm (in.)
(1) Overall length 4 608 (181.4) 4 608 (181.4)
(2) Overall width 1 783 (70.2) 1 783 (70.2)
(3) Maximum
height1 704 (67.1) 1 779 (70.0)*
(4) Wheelbase 2 585 (101.8) 2 585 (101.8)
(5) Front track 1 486 (58.5) 1 486 (58.5)
(5) Rear track 1 487 (58.5) 1 487 (58.5)
* Height includes roof rack
Dimensions 4-Door 4x2 XL Model
mm (in.)4-Door 4x4 XLT
Model mm (in.)
(1) Overall length 4 857 (191.2) 4 857 (191.2)
(2) Overall width 1 783 (70.2) 1 783 (70.2)
(3) Maximum
height1 719 (67.7) 1 793 (70.6)*
(4) Wheelbase 2 835 (111.6) 2 835 (111.6)
(5) Front track 1 486 (58.5) 1 486 (58.5)
(5) Rear track 1 487 (58.5) 1 487 (58.5)
Capacities and specifications
272
Driving under special
conditions ..........................172, 175
mud ..........................171±172, 174
sand .................................172, 174
snow and ice ...171, 173±174, 176
through water .........172, 174, 179
E
Emergencies, roadside
jump-starting ..........................204
Emission control system ..........252
Engine ........................................272
check engine/service engine
soon light ....................................8
cleaning ...................................260
coolant .....................................223
idle speed control ...................236
lubrication
specifications ..................269, 272
refill capacities ........................266
service points ..................215±217
starting after a collision .........190
Engine block heater .................153
Engine oil ..................................217
checking and adding ..............217
dipstick ....................................217
filter, specifications ........220, 266
recommendations ...................220
refill capacities ........................266
specifications ..................269, 272
Exhaust fumes ..........................153
F
Floor mats .................................105
Fluid capacities .........................266
Foglamps .....................................21
Four-Wheel Drive vehicles..12, 168control trac .......................33, 168
description ......................169±170
driving off road ...............171, 174
electronic shift ..........................33
preparing to drive your
vehicle .....................................158
Fuel ............................................244
calculating fuel
economy ............................18, 248
cap .......................................9, 247
capacity ...................................266
choosing the right fuel ...........246
comparisons with EPA fuel
economy estimates .................251
detergent in fuel .....................247
filling your vehicle
with fuel ..................244, 247, 249
filter, specifications ........248, 266
fuel pump shut-off switch .....190
gauge .........................................16
improving fuel economy ........248
octane rating ...................246, 272
quality ......................................246
running out of fuel .................247
safety information relating
to automotive fuels ................244
Fuses ..................................191, 193
G
Garage door opener ..............90, 94
Gas cap (see Fuel cap) ........9, 247
Gas mileage
(see Fuel economy) .................248
Gauges .........................................14
battery voltage gauge ...............16
engine coolant temperature
gauge .........................................14
engine oil pressure gauge ........16
fuel gauge ..................................16
Index
290