government emission standards. The OBD II system also assists the
service technician in properly servicing your vehicle.
TheService Engine Soonindicator light illuminates when the ignition is
first turned to the ON position to check the bulb. If it comes on after the
engine is started, one of the engine's emission control systems may be
malfunctioning. The light may illuminate without a driveability concern
being noted. The vehicle will usually be drivable and will not require
towing.
What you should do if the Service Engine Soon light illuminates
Light turns on solid:
This means that the OBD II system has detected a malfunction.
Temporary malfunctions may cause yourService Engine Soonlight to
illuminate. Examples are:
1. The vehicle has run out of fuel. (The engine may misfire or run
poorly.)
2. Poor fuel quality or water in the fuel.
3. The fuel cap may not have been properly installed and securely
tightened.
These temporary malfunctions can be corrected by filling the fuel tank
with high quality fuel of the recommended octane and/or properly
installing and securely tightening the gas cap. After three driving cycles
without these or any other temporary malfunctions present, theService
Engine Soonlight should turn off. (A driving cycle consists of a cold
engine startup followed by mixed city/highway driving.) No additional
vehicle service is required.
If theService Engine Soonlight remains on, have your vehicle serviced
at the first available opportunity.
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Instrumentation
11
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Octane recommendations
Your vehicle is designed to use
ªRegularº unleaded gasoline with an
(R+M)/2 octane rating of 87. We do
not recommend the use of gasolines
labeled as ªRegularº that are sold
with octane ratings of 86 or lower in high altitude areas.
Do not be concerned if your engine sometimes knocks lightly. However, if
it knocks heavily under most driving conditions while you are using fuel
with the recommended octane rating, see your dealer or a qualified
service technician to prevent any engine damage.
Fuel quality
If you are experiencing starting, rough idle or hesitation driveability
problems during a cold start, try a different brand of ªRegularº unleaded
gasoline. ªPremiumº unleaded gasoline is not recommended (particularly
in the United States) because it may cause these problems to become
more pronounced. If the problems persist, see your dealer or a qualified
service technician.
It should not be necessary to add any aftermarket products to your fuel
tank if you continue to use high quality fuel of the recommended octane
rating. Aftermarket products could cause damage to the fuel system.
Repairs to correct the effects of using an aftermarket product in your
fuel may not be covered by your warranty.
Many of the world's automakers issued the World-wide Fuel Charter that
recommends gasoline specifications to provide improved performance
and emission control system protection for your vehicle. Gasolines that
meet the World-wide Fuel Charter should be used when available. Ask
87(R+M)/2 METHOD
Maintenance and care
181
The amount of empty reserve varies and should not be relied
upon to increase driving range. When refueling your vehicle after
the fuel gauge indicates empty, you might not be able to refuel
the full amount of the advertised capacity of the fuel tank due to
the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
²Use the same filling rate setting (low Ð medium Ð high) each time
the tank is filled.
²Allow three automatic click-offs when filling.
²Always use fuel with the recommended octane rating.
²Use a known quality gasoline, preferably a national brand.
²Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
²Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy
1. Fill the fuel tank completely and record the initial odometer reading
(in kilometers or miles).
2. Each time you fill the tank, record the amount of fuel added (in liters
or gallons).
3. After at least three to five tank fill-ups, fill the fuel tank and record
the current odometer reading.
4. Subtract your initial odometer reading from the current odometer
reading.
5. Follow one of the simple calculations in order to determine fuel
economy:
Multiply liters used by 100, then divide by total kilometers
traveled.
Divide total miles traveled by total gallons used.
Keep a record for at least one month and record the type of driving (city
or highway). This will provide an accurate estimate of the vehicle's fuel
economy under current driving conditions. Additionally, keeping records
during summer and winter will show how temperature impacts fuel
economy. In general, lower temperatures give lower fuel economy.
Maintenance and care
184
ENGINE DATA
Engine*4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Cubic inches 256 281 330 415
Required
fuel87 octane 87 octane 87 octane 87 octane
Firing order1-4-2-5-3-6 1-3-7-2-
6-5-4-81-3-7-2-
6-5-4-81-6-5-10-2-
7-3-8-4-9
Spark plug
gap1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)
Ignition
systemEDIS EDIS Coil on plug Coil on plug
Compression
ratio9.3:1 9.0:1 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor diesel engine information.
VEHICLE DIMENSIONS
Van/wagon models
E-150 E-250 E-350
(1) Overall height 2 054.8 mm
(80.9 in)2 118.4 mm
(83.4 in)2 136.1 mm
(84.1 in)
(2) Track front/rear 1 762.8 mm (69.4 in)/ 1 701.8 mm (67.0 in)
(3) Overall width
(excluding mirrors)2 014.2 mm (79.3 in)
(4) Wheelbase 3 505 mm (138 in)
(5) Overall length Regular van, 5 379.7 mm (211.8 in) Supervan,
5 892.8 mm (232.0 in)
Capacities and specifications
206
Customer Assistance ................127
Ford accessories
for your vehicle ......................217
Ford Extended
Service Plan ............................210
Getting assistance outside
the U.S. and Canada ..............216
Getting roadside assistance ...127
Getting the
service you need ....................210
Ordering additional
owner's literature ...................221
The Dispute
Settlement Board ...................213
Utilizing the Mediation/
Arbitration Program ...............216
Daytime running lamps
(see Lamps) ................................17
Dipstick
automatic
transmission fluid ...................165
engine oil .................................152
Doors
lubricant specifications ..........203
Driveline universal joint
and slip yoke .............................167
Driving under special
conditions
through water .........................126
Emergencies, roadside
jump-starting ..........................144
Emission control system ..........186
Engine ........................................206
check engine/
service engine soon light .........10
cleaning ...................................195
coolant .....................................158
diesel ...........................................5
fail-safe coolant ......................162
idle speed control ...................167
lubrication
specifications ...................203,206refill capacities ........................200
service points ..........................152
starting after a collision .........128
Engine block heater .................106
Engine oil ..................................152
checking and adding ..............152
dipstick ....................................152
filter, specifications .........154,199
recommendations ...................154
refill capacities ........................200
specifications ...................203,206
Exhaust fumes ..........................107
Fail safe cooling ........................162
Fluid capacities .........................200
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................113
Fuel ............................................179
calculating fuel economy .......183
cap ...........................................182
capacity ...................................200
choosing the right fuel ...........181
comparisons with EPA fuel
economy estimates .................186
detergent in fuel .....................182
filling your vehicle
with fuel ....................179,182,183
filter, specifications .........183,199
fuel pump shut-off switch .....128
gauge .........................................14
improving fuel economy ........183
octane rating ....................181,206
quality ......................................181
running out of fuel .................182
safety information relating to
automotive fuels .....................179
Fuses ...................................130,131
Gas cap (see Fuel cap) ............182
Gas mileage
(see Fuel economy) .................183
Gauges .........................................14
battery voltage gauge ...............16
Index
224
Motorcraft parts .................183,199
Octane rating ............................181
Odometer .....................................16
Oil (see Engine oil) ..................152
Overdrive .....................................64
Panic alarm feature, remote
entry system ................................68
Parking brake ............................111
Parts (see Motorcraft parts) ....199
Power distribution box
(see Fuses) ...............................134
Power door locks ........................66
Power steering ..........................112
fluid, checking and adding ....164
fluid, refill capacity ................200
fluid, specifications ..........203,206
Preparing to
drive your vehicle .....................113
Radio ............................................25
Relays .................................130,137
Remote entry system ............67,68
illuminated entry ......................70
locking/unlocking doors ...........68
panic alarm ...............................68
replacement/additional
transmitters ...............................70
replacing the batteries .............69
Safety belts (see Safety
restraints) ................13,77,79,80,81
Safety defects, reporting ..........222
Safety restraints ...........77,79,80,81
belt minder ...............................84
cleaning the safety belts ...87,198
extension assembly ..................83
for adults .........................79,80,81
for children ..........................93,94
lap belt ......................................82
warning
light and chime ...............12,13,83
Safety seats for children ............95
Seat belts
(see Safety restraints) ...............77Seats ............................................71
child safety seats ......................95
Servicing your vehicle ..............150
Spark plugs,
specifications ......................199,206
Special notice ................................3
ambulance conversions ..............4
diesel-powered vehicles .............5
utility-type vehicles ....................3
Specification chart,
lubricants ............................203,206
Speed control ..............................59
Speedometer ...............................14
Starting your vehicle .........104,106
jump starting ..........................144
Steering wheel
tilting .........................................63
Tilt steering wheel ......................63
Tires ......................137,174,175,176
changing ...........................137,138
checking the pressure ............176
replacing ...........................140,177
rotating ....................................176
snow tires and chains ............178
tire grades ...............................175
treadwear ................................175
Towing ................................120,176
recreational towing .................126
trailer towing ..........................120
wrecker ....................................149
Traction-lok rear axle ...............113
Transmission .............................114
fluid, checking and adding
(automatic) .............................165
fluid, refill capacities ..............200
lubricant specifications ...203,206
Transmission
control indicator light .................12
Trip odometer .............................16
Turn signal .............................13,59
Vehicle dimensions ...................206
Index
226
Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity Refer toRefill capacitiesin the
Capacities and specifications
chapter.
Engine oil capacity-gasoline engine
(includes filter change)5.7L (6.0 quarts). Use Motorcraft
SAE 5W-30 Super Premium Motor
Oil, Ford specification
WSS-M2C153-G.
Engine oil capacity-diesel engine Refer to the7.3 Liter Power
Stroke Direct Injection Turbo
Diesel Owner's Guide
Supplement.
Tire size and pressure Refer to the Certification Label on
driver's door panel.
Hood release Pull handle under the left side of
the instrument panel.
Coolant capacity-gasoline engine
1Refer toRefill capacitiesin the
Capacities and specifications
chapter.
Coolant capacity-diesel engine
1Refer to the7.3 Liter Power
Stroke Direct Injection Turbo
Diesel Owner's Guide
Supplement.
Power steering fluid capacity Fill to line on reservoir. Use
Motorcraft MERCONtAT F.
Automatic transmission fluid
capacity-4R70W
213.1L (13.9 quarts). Use
Motorcraft MERCONtV ATF.3
Automatic transmission fluid
capacity-4R100 except E-Super
Duty
2
15.0L (15.9 quarts). Use
Motorcraft MERCONtAT F.3
Automatic transmission fluid
capacity-4R100 E-Super Duty215.5L (16.4 quarts). Use
Motorcraft MERCONtAT F.3
Windshield washer fluid 4.0L (4.2 quarts). Use Ultra-Clear
Windshield Washer Concentrate.
Filling station information
231