Change your engine oil and filter according to the appropriate schedule
listed in the Scheduled Maintenance Guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
AIR FILTER MAINTENANCE
Refer to the Scheduled Maintenance Guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbersin theCapacities and
specificationschapter.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
Changing the air filter element
1. Disconnect the fresh air inlet tube
from the radiator support.
2. Loosen the clamp that secures
the two halves of the air filter
housing together.
Maintenance and care
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MOTORCRAFT PART NUMBERS
Component* 4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Air filter
elementFA-1634 FA-1634 FA-1634 FA-1634
Battery
(standard)BXT-59 BXT-59 BXT-59
BXT-65-650
Battery
(optional)BXT-65-750 BXT-65-750BXT-65-750 BXT-65-750
Battery
(auxiliary)BH-65DC BH-65DC BH-65DC BH-65DC
Fuel filter FG-872 FG-872 FG-872 FG-872
Oil filter FL-400-S FL-820-S FL-820-S FL-820-S
PCV valve EV-251 EV-233 EV-233 EV-233
Spark plugs** AGSF-34EE***
AWSF-32PP****AWSF-22E AWSF-22E
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
***If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2 and 3 have a ªEGº suffix. Cylinders No.
4, 5 and 6 have a ªEº suffix. If a spark plug needs to be replaced, use
only spark plugs with the service part number suffix letter9EE9as shown
on the engine decal.
**** If a spark plug is removed for inspection, it must be reinstalled in
the same cylinder. Cylinders No. 1, 2, 3 and 4 have a ªPGº suffix.
Cylinders No. 5, 6, 7 and 8 have a ªPº suffix. If a spark plug needs to be
replaced, use only spark plugs with the service part number suffix letter
as shown on the engine decal.
Capacities and specifications
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REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
oil-gasoline
engine (includes
filter change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Engine oil-diesel
engine (includes
filter change)Refer to the7.3L Power Stroke Direct Injection
Turbo Diesel Owner's Guide Supplement.
Engine
coolant-gasoline
engine
1
Premium Engine
Coolant4.2L V6 engine 22.0L
(23.3 quarts)
4.2L V6 engine
with aux rear
heat24.0L
(25.4 quarts)
4.6L V8 engine 23.7L
(25.0 quarts)
4.6L V8 engine
with aux rear
heat25.7L
(27.2 quarts)
5.4L V8 engine 27.4L
(29.0 quarts)
5.4L V8 engine
with aux rear
heat29.4L
(31.0 quarts)
6.8L V10 engine 29.0L
(30.6 quarts)
6.8L V10 engine
with aux rear
heat31.0L
(32.8 quarts)
Engine
coolant-diesel
engineRefer to the7.3L Power Stroke Direct Injection
Turbo Diesel Owner's Guide Supplement.
1
Capacities and specifications
200
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Item Ford part
nameFord part
numberFord
specification
Engine
oil-gasoline
engineMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
with API
Certification
Mark
Engine oil-diesel
engineRefer to the7.3 Liter Power Stroke Direct
Injection Turbo Diesel Owner's Guide Supplement.
Hinges, latches,
Striker plates,
fuel filler door
hinge, and seat
tracksMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantE8AZ-19A501-B none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R100)
1
Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
tranmission
(4R70W)
1
Motorcraft
MERCONtV
AT FXT-5-QM MERCONtV
Disc brake
caliper railsSilicone Brake
Caliper Grease
and Dielectric
CompoundD7AZ-19A331-A
(Motorcraft
WA-10)ESE-M1C171-A
Parking brake
assembly
(E-Super Duty)Motorcraft
MERCONt
Automatic
Transmission
FluidXT-2-QDX MERCONt
Ford
conventional and
Traction-Lok
axles (E-150)
2
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantF1TZ-19580-B WSL-M2C192-A
Capacities and specifications
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ENGINE DATA
Engine*4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Cubic inches 256 281 330 415
Required
fuel87 octane 87 octane 87 octane 87 octane
Firing order1-4-2-5-3-6 1-3-7-2-
6-5-4-81-3-7-2-
6-5-4-81-6-5-10-2-
7-3-8-4-9
Spark plug
gap1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)
Ignition
systemEDIS EDIS Coil on plug Coil on plug
Compression
ratio9.3:1 9.0:1 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor diesel engine information.
VEHICLE DIMENSIONS
Van/wagon models
E-150 E-250 E-350
(1) Overall height 2 054.8 mm
(80.9 in)2 118.4 mm
(83.4 in)2 136.1 mm
(84.1 in)
(2) Track front/rear 1 762.8 mm (69.4 in)/ 1 701.8 mm (67.0 in)
(3) Overall width
(excluding mirrors)2 014.2 mm (79.3 in)
(4) Wheelbase 3 505 mm (138 in)
(5) Overall length Regular van, 5 379.7 mm (211.8 in) Supervan,
5 892.8 mm (232.0 in)
Capacities and specifications
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Customer Assistance ................127
Ford accessories
for your vehicle ......................217
Ford Extended
Service Plan ............................210
Getting assistance outside
the U.S. and Canada ..............216
Getting roadside assistance ...127
Getting the
service you need ....................210
Ordering additional
owner's literature ...................221
The Dispute
Settlement Board ...................213
Utilizing the Mediation/
Arbitration Program ...............216
Daytime running lamps
(see Lamps) ................................17
Dipstick
automatic
transmission fluid ...................165
engine oil .................................152
Doors
lubricant specifications ..........203
Driveline universal joint
and slip yoke .............................167
Driving under special
conditions
through water .........................126
Emergencies, roadside
jump-starting ..........................144
Emission control system ..........186
Engine ........................................206
check engine/
service engine soon light .........10
cleaning ...................................195
coolant .....................................158
diesel ...........................................5
fail-safe coolant ......................162
idle speed control ...................167
lubrication
specifications ...................203,206refill capacities ........................200
service points ..........................152
starting after a collision .........128
Engine block heater .................106
Engine oil ..................................152
checking and adding ..............152
dipstick ....................................152
filter, specifications .........154,199
recommendations ...................154
refill capacities ........................200
specifications ...................203,206
Exhaust fumes ..........................107
Fail safe cooling ........................162
Fluid capacities .........................200
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................113
Fuel ............................................179
calculating fuel economy .......183
cap ...........................................182
capacity ...................................200
choosing the right fuel ...........181
comparisons with EPA fuel
economy estimates .................186
detergent in fuel .....................182
filling your vehicle
with fuel ....................179,182,183
filter, specifications .........183,199
fuel pump shut-off switch .....128
gauge .........................................14
improving fuel economy ........183
octane rating ....................181,206
quality ......................................181
running out of fuel .................182
safety information relating to
automotive fuels .....................179
Fuses ...................................130,131
Gas cap (see Fuel cap) ............182
Gas mileage
(see Fuel economy) .................183
Gauges .........................................14
battery voltage gauge ...............16
Index
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Motorcraft parts .................183,199
Octane rating ............................181
Odometer .....................................16
Oil (see Engine oil) ..................152
Overdrive .....................................64
Panic alarm feature, remote
entry system ................................68
Parking brake ............................111
Parts (see Motorcraft parts) ....199
Power distribution box
(see Fuses) ...............................134
Power door locks ........................66
Power steering ..........................112
fluid, checking and adding ....164
fluid, refill capacity ................200
fluid, specifications ..........203,206
Preparing to
drive your vehicle .....................113
Radio ............................................25
Relays .................................130,137
Remote entry system ............67,68
illuminated entry ......................70
locking/unlocking doors ...........68
panic alarm ...............................68
replacement/additional
transmitters ...............................70
replacing the batteries .............69
Safety belts (see Safety
restraints) ................13,77,79,80,81
Safety defects, reporting ..........222
Safety restraints ...........77,79,80,81
belt minder ...............................84
cleaning the safety belts ...87,198
extension assembly ..................83
for adults .........................79,80,81
for children ..........................93,94
lap belt ......................................82
warning
light and chime ...............12,13,83
Safety seats for children ............95
Seat belts
(see Safety restraints) ...............77Seats ............................................71
child safety seats ......................95
Servicing your vehicle ..............150
Spark plugs,
specifications ......................199,206
Special notice ................................3
ambulance conversions ..............4
diesel-powered vehicles .............5
utility-type vehicles ....................3
Specification chart,
lubricants ............................203,206
Speed control ..............................59
Speedometer ...............................14
Starting your vehicle .........104,106
jump starting ..........................144
Steering wheel
tilting .........................................63
Tilt steering wheel ......................63
Tires ......................137,174,175,176
changing ...........................137,138
checking the pressure ............176
replacing ...........................140,177
rotating ....................................176
snow tires and chains ............178
tire grades ...............................175
treadwear ................................175
Towing ................................120,176
recreational towing .................126
trailer towing ..........................120
wrecker ....................................149
Traction-lok rear axle ...............113
Transmission .............................114
fluid, checking and adding
(automatic) .............................165
fluid, refill capacities ..............200
lubricant specifications ...203,206
Transmission
control indicator light .................12
Trip odometer .............................16
Turn signal .............................13,59
Vehicle dimensions ...................206
Index
226
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Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity Refer toRefill capacitiesin the
Capacities and specifications
chapter.
Engine oil capacity-gasoline engine
(includes filter change)5.7L (6.0 quarts). Use Motorcraft
SAE 5W-30 Super Premium Motor
Oil, Ford specification
WSS-M2C153-G.
Engine oil capacity-diesel engine Refer to the7.3 Liter Power
Stroke Direct Injection Turbo
Diesel Owner's Guide
Supplement.
Tire size and pressure Refer to the Certification Label on
driver's door panel.
Hood release Pull handle under the left side of
the instrument panel.
Coolant capacity-gasoline engine
1Refer toRefill capacitiesin the
Capacities and specifications
chapter.
Coolant capacity-diesel engine
1Refer to the7.3 Liter Power
Stroke Direct Injection Turbo
Diesel Owner's Guide
Supplement.
Power steering fluid capacity Fill to line on reservoir. Use
Motorcraft MERCONtAT F.
Automatic transmission fluid
capacity-4R70W
213.1L (13.9 quarts). Use
Motorcraft MERCONtV ATF.3
Automatic transmission fluid
capacity-4R100 except E-Super
Duty
2
15.0L (15.9 quarts). Use
Motorcraft MERCONtAT F.3
Automatic transmission fluid
capacity-4R100 E-Super Duty215.5L (16.4 quarts). Use
Motorcraft MERCONtAT F.3
Windshield washer fluid 4.0L (4.2 quarts). Use Ultra-Clear
Windshield Washer Concentrate.
Filling station information
231
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