The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel system to work improperly in a collision, which may result in
possible personal injury.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the Scheduled Maintenance Guide for the
appropriate intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1 600 km (1 000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3 000 km±5 000 km (2 000 miles-3 000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill Capacities
section of theCapacities and specificationschapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of usable fuel remaining in the
fuel tank after the fuel gauge indicates empty.
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The amount of empty reserve varies and should not be relied
upon to increase driving range. When refueling your vehicle after
the fuel gauge indicates empty, you might not be able to refuel
the full amount of the advertised capacity of the fuel tank due to
the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
²Use the same filling rate setting (low Ð medium Ð high) each time
the tank is filled.
²Allow three automatic click-offs when filling.
²Always use fuel with the recommended octane rating.
²Use a known quality gasoline, preferably a national brand.
²Use the same side of the same pump and have the vehicle facing the
same direction each time you fill up.
²Have the vehicle loading and distribution the same every time.
Your results will be most accurate if your filling method is consistent.
Calculating fuel economy
1. Fill the fuel tank completely and record the initial odometer reading
(in kilometers or miles).
2. Each time you fill the tank, record the amount of fuel added (in liters
or gallons).
3. After at least three to five tank fill-ups, fill the fuel tank and record
the current odometer reading.
4. Subtract your initial odometer reading from the current odometer
reading.
5. Follow one of the simple calculations in order to determine fuel
economy:
Multiply liters used by 100, then divide by total kilometers
traveled.
Divide total miles traveled by total gallons used.
Keep a record for at least one month and record the type of driving (city
or highway). This will provide an accurate estimate of the vehicle's fuel
economy under current driving conditions. Additionally, keeping records
during summer and winter will show how temperature impacts fuel
economy. In general, lower temperatures give lower fuel economy.
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MOTORCRAFT PART NUMBERS
Component* 4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Air filter
elementFA-1634 FA-1634 FA-1634 FA-1634
Battery
(standard)BXT-59 BXT-59 BXT-59
BXT-65-650
Battery
(optional)BXT-65-750 BXT-65-750BXT-65-750 BXT-65-750
Battery
(auxiliary)BH-65DC BH-65DC BH-65DC BH-65DC
Fuel filter FG-872 FG-872 FG-872 FG-872
Oil filter FL-400-S FL-820-S FL-820-S FL-820-S
PCV valve EV-251 EV-233 EV-233 EV-233
Spark plugs** AGSF-34EE***
AWSF-32PP****AWSF-22E AWSF-22E
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
***If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2 and 3 have a ªEGº suffix. Cylinders No.
4, 5 and 6 have a ªEº suffix. If a spark plug needs to be replaced, use
only spark plugs with the service part number suffix letter9EE9as shown
on the engine decal.
**** If a spark plug is removed for inspection, it must be reinstalled in
the same cylinder. Cylinders No. 1, 2, 3 and 4 have a ªPGº suffix.
Cylinders No. 5, 6, 7 and 8 have a ªPº suffix. If a spark plug needs to be
replaced, use only spark plugs with the service part number suffix letter
as shown on the engine decal.
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Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONtAT FAll Keep in FULL
range on
dispstick
Rear axle Refer to
Footnote 4Ford 8.8/9.75
inch
conventional and
Traction-Lok2.6-2.7L
(5.5-5.8 pints)
2
Dana 9.75 inch
(M60-IU)3.0L
(6.3 pints)3
Dana 10.5 inch
(M70-2U)3.1L
(6.6 pints)3
Dana 10.5 inch
(M70-1HD)3.5L
(7.5 pints)3
Dana 11.25 inch
(model 80)3.9L
(8.25 pints)4
Fuel tank N/A All regular and
extended length
vans and wagons132.4L
(35.0 gallons)
138 inch
wheelbase
(except E-Super
Duty)140.0L
(37.0 gallons)
158 inch
wheelbase
(except E-Super
Duty)140.0L
(37.0 gallons)
5
176 inch
wheelbase
(except E-Super
Duty)140.0L
(37.0 gallons)
158 inch and
176 inch
wheelbase
(E-Super Duty)208.0L
(55.0 gallons)
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5Optional fuel tank 208L (55 gallon).
6Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your Scheduled Maintenance Guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
7Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with an in-tank cooler. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick's normal operating range.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Ford Premium
Engine CoolantE2FZ-19549-AA
(in Canada,
Motorcraft
CXC-8-B)ESE-M97B44-A
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Item Ford part
nameFord part
numberFord
specification
Engine
oil-gasoline
engineMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
with API
Certification
Mark
Engine oil-diesel
engineRefer to the7.3 Liter Power Stroke Direct
Injection Turbo Diesel Owner's Guide Supplement.
Hinges, latches,
Striker plates,
fuel filler door
hinge, and seat
tracksMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Lock cylinders Penetrating and
Lock LubricantE8AZ-19A501-B none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R100)
1
Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
tranmission
(4R70W)
1
Motorcraft
MERCONtV
AT FXT-5-QM MERCONtV
Disc brake
caliper railsSilicone Brake
Caliper Grease
and Dielectric
CompoundD7AZ-19A331-A
(Motorcraft
WA-10)ESE-M1C171-A
Parking brake
assembly
(E-Super Duty)Motorcraft
MERCONt
Automatic
Transmission
FluidXT-2-QDX MERCONt
Ford
conventional and
Traction-Lok
axles (E-150)
2
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantF1TZ-19580-B WSL-M2C192-A
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ENGINE DATA
Engine*4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Cubic inches 256 281 330 415
Required
fuel87 octane 87 octane 87 octane 87 octane
Firing order1-4-2-5-3-6 1-3-7-2-
6-5-4-81-3-7-2-
6-5-4-81-6-5-10-2-
7-3-8-4-9
Spark plug
gap1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)1.3-1.4 mm
(0.052-
0.056 inch)
Ignition
systemEDIS EDIS Coil on plug Coil on plug
Compression
ratio9.3:1 9.0:1 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor diesel engine information.
VEHICLE DIMENSIONS
Van/wagon models
E-150 E-250 E-350
(1) Overall height 2 054.8 mm
(80.9 in)2 118.4 mm
(83.4 in)2 136.1 mm
(84.1 in)
(2) Track front/rear 1 762.8 mm (69.4 in)/ 1 701.8 mm (67.0 in)
(3) Overall width
(excluding mirrors)2 014.2 mm (79.3 in)
(4) Wheelbase 3 505 mm (138 in)
(5) Overall length Regular van, 5 379.7 mm (211.8 in) Supervan,
5 892.8 mm (232.0 in)
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Customer Assistance ................127
Ford accessories
for your vehicle ......................217
Ford Extended
Service Plan ............................210
Getting assistance outside
the U.S. and Canada ..............216
Getting roadside assistance ...127
Getting the
service you need ....................210
Ordering additional
owner's literature ...................221
The Dispute
Settlement Board ...................213
Utilizing the Mediation/
Arbitration Program ...............216
Daytime running lamps
(see Lamps) ................................17
Dipstick
automatic
transmission fluid ...................165
engine oil .................................152
Doors
lubricant specifications ..........203
Driveline universal joint
and slip yoke .............................167
Driving under special
conditions
through water .........................126
Emergencies, roadside
jump-starting ..........................144
Emission control system ..........186
Engine ........................................206
check engine/
service engine soon light .........10
cleaning ...................................195
coolant .....................................158
diesel ...........................................5
fail-safe coolant ......................162
idle speed control ...................167
lubrication
specifications ...................203,206refill capacities ........................200
service points ..........................152
starting after a collision .........128
Engine block heater .................106
Engine oil ..................................152
checking and adding ..............152
dipstick ....................................152
filter, specifications .........154,199
recommendations ...................154
refill capacities ........................200
specifications ...................203,206
Exhaust fumes ..........................107
Fail safe cooling ........................162
Fluid capacities .........................200
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................113
Fuel ............................................179
calculating fuel economy .......183
cap ...........................................182
capacity ...................................200
choosing the right fuel ...........181
comparisons with EPA fuel
economy estimates .................186
detergent in fuel .....................182
filling your vehicle
with fuel ....................179,182,183
filter, specifications .........183,199
fuel pump shut-off switch .....128
gauge .........................................14
improving fuel economy ........183
octane rating ....................181,206
quality ......................................181
running out of fuel .................182
safety information relating to
automotive fuels .....................179
Fuses ...................................130,131
Gas cap (see Fuel cap) ............182
Gas mileage
(see Fuel economy) .................183
Gauges .........................................14
battery voltage gauge ...............16
Index
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