Page 1 of 330

Marea- Marea Weekend Summary
TECHNICAL SERVICE MANUAL COMPOSITION
At present, June 2001, the Marea-Marea Weekend 4th volume manual is composed of the following
sections
Print N° Sections Page
Nos. Notes
506.763/18
(XI/1999)
00 1 - 12 Marea bipower technical data (99 range)
506.763/18
(XI/1999) 10 1 - 59 Marea bipower fuel system (99 range) 506.763/18
(XI/1999)
55 1 - 2 Marea bipower wiring diagram (99 range)
506.763/21
(IX/2000) 10
1 - 38 Marea bipower (99 range) fault diagnosis
506.763/21
(IX/2000) 10
60 - 61
Marea bipower (99 range) fuel system
Replacing solenoid valve on methane canister
506.763/23
(IX/2000)
00 1 - 51 2000 range technical data
506.763/23
(IX/2000)
10
1 - 7 Fuel system l^pl i6v 2000 range
506.763/23
(IX/2000)
10
1 - 7 Fuel system l^pt 20v 2000 range 506.763/23
(IX/2000)
50 1 - 4 2000 range climate control
506.763/23
(IX/2000)
55
1 - 18 2000 range electrical equipment
506.763/23
(IX/2000)
55
1 - 141 2000 range wiring diagrams
506.763/24
(XII/2000)
00
15 - 16 2000 range technical data update
506.763/24
(XII/2000)
00
1 - 3 Marengo 2000 range technical data
506.763/24
(XII/2000)
10 1 - 29 Fuel system l^p) JTD 2000 range
506.763/24
(XII/2000)
55 5 - 8
19-52 2000 range electrical equipment update
Copyright by Fiat Auto
Page 3 of 330

Marea - Marea Weekend Summary
TECHNICAL SERVICE MANUAL COMPOSITION
As of December 2000, the Marea-Marea Weekend 4th volume manual is composed of the sections
listed below
Print N° Sections Page
Nos. Notes
506.763/18
(XI/1999)
00 1 - 12 Marea bipower technical data (99 range)
506.763/18
(XI/1999) 10 1 - 59 Marea bipower fuel system (99 range) 506.763/18
(XI/1999)
55 1 - 2 Marea bipower wiring diagram (99 range)
506.763/20
(IV/2000)
00 1 - 15 Marea GPL technical data
506.763/20
(IV/2000) 10 1 - 26 Marea GPL fuel system 506.763/20
(IV/2000)
55 1 - 9 Marea GPL wiring diagram
506.763/21
(IX/2000) 10
1 - 38 Marea bipower fault diagnosis (99 range)
506.763/21
(IX/2000) 10
60 - 61 Marea bipower fuel system (99 range)
Replacing solenoid on methane canister
506.763/23
(IX/2000)
00 1 - 50 2000 range technical data
506.763/23
(IX/2000)
10
1 - 7 2000 range lev fuel system
506.763/23
(IX/2000)
10
1 - 7 2000 range ^||) 20v fuel system 506.763/23
(IX/2000)
50 1-4 2000 range climate control system
506.763/23
(IX/2000)
55
1 - 18 2000 range electrical equipment
506.763/23
(IX/2000)
55
1 - 141 2000 range wiring diagrams
Copyright by Fiat Auto
Page 4 of 330
Summary Marea-Marea Weekend
15 - 16 2000 range technical data update
00 00
1 - 3 2000 range Marengo technical data
506.763/24
10 1 - 29 Fuel system l|pl m> 2000 range
(XII/2000) 5 -8
19 -52 Updated 2000 range electrical equipment
55
Contents
11 - 14
27 - 28
47 - 48
83 - 88
99 - 100
103 - 104
Update to wiring diagrams - 2000 range
Publication no. 506.763/24
Page 5 of 330

Marea- Marea Weekend Summary
TECHNICAL SERVICE MANUAL COMPOSITION
At present, September 2000, the Marea-Marea Weekend 4th volume manual is composed of the fol
lowing booklets
Print N° Sections Page
Nos. Notes
506.763/18
(XI/1999)
00 1 - 12 Technical data on Marea bipower (99 range)
506.763/18
(XI/1999) 10 1 - 59 Marea bipower fuel system (99 range) 506.763/18
(XI/1999)
55 1 - 2
Marea bipower electrical equipment wiring diagrams (99
range)
506.763/20
(IV/2000)
00 1 - 15 Marea GPL technical data
506.763/20
(IV/2000) 10 1 - 26 Marea GPL fuel system 506.763/20
(IV/2000)
55 1 - 9 Marea GPL electrical equipment wiring diagram
506.763/21
(IX/2000) 10
1 - 38 Marea bipower fault diagnosis (99 range)
506.763/21
(IX/2000) 10
60 - 61
Marea bipower fuel system (99 range)
Replacing solenoid valve on methane canister
506.763/23
(IX/2000)
00 1 - 50 Technical data 2000 range
506.763/23
(IX/2000)
10
1 - 7 Fuel system @> 16v 2000 range
506.763/23
(IX/2000)
10
1 - 7 Fuel system l^l 20v 2000 range
506.763/23
(IX/2000)
50 1 - 4 Climate control system 2000 range
506.763/23
(IX/2000)
55
1 - 18 Electrical equipment 2000 range
506.763/23
(IX/2000)
55
1 - 141 Electrical equipment wiring diagrams 2000 range
Copyright by Fiat Auto
Page 7 of 330
marea-marea vvvttnviiu miruuuCuuu ciilu iwnniCai data
2000 range © Index
00.
page
INTRODUCTION
- Identification data 1
- Weights 3
- Performance - Fuel consumption 4
- Dimensions 5
- Capacities 7
- Product specifications
FL Group 9
TECHNICAL DATA
Engine l^^) lev |^^) 20v
- Specifications 10
- Typical curves 11
- Cylinder block/crankcase and associ
ated components 12
- Auxiliary shaft 17
- Cylinder head and valve gear compo
nents 18
- Timing diagrams 22
- Counter-balance shaft 23
- Lubrication 24
- Cooling system 26
- Fuel feed system 26
- Special tools 27
Engine I^^JJTD
- Specifications 29
- Timing diagrams 30
- Supercharging 31
CLUTCH 32
GEARBOX AND DIFFERENTIAL 33
AUTOMATIC TRANSMISSION DIF
FERENTIAL 35
BRAKING SYSTEM 36
STEERING 39
WHEELS 40
FRONT SUSPENSION 42
REAR SUSPENSION 44
ELECTRICAL EQUIPMENT 46
- Ignition 47
1 - Recharging 48
- Electronic injection/ignition 50
Copyright by Fiat Auto
Page 31 of 330
Technical Data
Engine: lubrication
OO.io
Marea- Marea Weekend
2000 range ©
LUBRICATION - DESCRIPTION LUBRICATION - DESCRIPTION Values in mm
Engine lubrication circuit forced circulation, via geared pump
with cartridge oil filter in series
Oil pump: type gears
Pump operated through auxiliary shaft
Oil pressure relief valve incorporated in the oil pump
Full flow filter cartridge
Low oil pressure transmitter electrical
IlimBi between the edge of the gears
^^^•••F and the pump casing
JjOj^^^U between the upper edge of the
^^*^^B§ gears and the pump cover
Clearance between the bearing and the driven gear
Clearance between the drive gear shaft and the
housing in the pump casing
Oi p between drive gear
* * and driven gear
0 © J±
Operating pressure at a temperature of 100°C
when idling > 1 bar
at 4000 rpm > 4.5 bar
Pi 9.0-9.8 daN
31
9 1 Hi I H? P2 6.92-7.21 daN
H2 21
24 Print n° 506.763/23
Page 32 of 330
Marea-Marea Weekend
2000 range ©
Technical Data
Engine: lubrication
OO.io
LUBRICATION - DESCRIPTION Values in mm
Engine lubrication circuit forced circulation, via geared pump
with cartridge oil filter in series
Oil pump: type geared located in the
crankshaft front cover
Pump operated by chain driven by crankshaft
Oil pressure relief valve incorported in crankshaft front cover
Full flow filter cartridge
Low oil pressure transmitter electrical
llOmH between the edge of the gears
^^^•••F and the pump casing
(EQi^^^U between upper edge of
^^^^BBf gears and pump cover
Oi 0 between drive gear
-*r-H- and driven gear
© © J:
Operating pressure at a temperature of 100°C
when idling 1 bar
at 4000 rpm > 4 bar
11.73-12.51
2 J*
Hi
Oil pressure relief valve spring
35
Copyright by Fiat Auto 25
Page 53 of 330
Technical Data Marea- Marea Weekend
Electrical system 2000 range (§)
00.55
i^p} 16v J^M) 20v
STARTER MOTOR
Bosch
DW -12V -1.1 kW
Valeo
DGRA-12V-1,3kW(B)
Bosch
0 74.5-1.1/12V
Bosch
O 78.5-2 kW/12V
ALTERNATOR
Bosch
KCB1-14V-45/80A
Bosch
KCB2-14V-50/90A
(•) n
M. Marelli
A127IR-14V-55/100A
M. Marelli
A115IM-14V-55/105A
M. Marelli
A115IR-14V-70/120A
(•)
VOLTAGE REGULATOR BUILT IN ELECTRONIC
BATTERY
12V-50Ah-250A
12V-60Ah-380A
(A) n
12V-50Ah-250A 12V-60Ah-380A
12V-70Ah-450A (A)
IGNITION SYSTEM
Integrated electronic
injection-ignition
MPI I.A.W.
Weber-Marelli
Injection-ignition
Bosch Motronic MPI
integrated electronic
-
IGNITION
COIL M. Marelli BAE 920 A Bosch 0.221.504.014 -
SPARK PLUGS NGK BKR5EZ
Champion RC10YCC Champion RC8BYC -
CONTROL UNIT
INJECTION ADVANCE ELEC
TRONIC
--Bosch EDC 15 C7
(•) For vehicles with climate control system (*) North European version (A) For the TAXI version
(•) Alternative
46 Print n° 506.763/23