Page 27 of 330
Technical Data Marea-Marea Weekend
Engine: cylinder head and valve gear components 2000 range @
OO.io
DESCRIPTION Values in mm
Camshaft bearings
»16v
01 02 03 04 05
17a ¥i-rT_j-§^T_rtj-^p^
17c
f^Pl 20 v
,0,0 i0 i0 i0. i0
01 29.944-29.960
02 52.400-52.415
03 52.800-52.815
04 53.200-53.215
0B 53.600-53.615
0 26.000-26.015
19.250-19.330
17, gt Cam lift HQ 8.5
®
12b-c
Camshaft
bearings • |-^ A--, Deanngs
17b-C jj) [j Cylinder head
supports
radial 0.030-0.070
axial 0.100-0.230
20 P/wr /?° 506.763/23
Page 28 of 330
Marea- Marea Weekend Technical Data
2000 range (Q) Engine: cylinder head and valve gear components
OO.io
DESCRIPTION
16v 20v
Values in mm
r-jn_J_jnjT_^jnJ-^JTjnr^-JTJ-|
L-f,-n_rij^-T_n_rLj-,-jijtj_^^
0i 29.989-30.014
02 52.445-52.470
03 52.845-52.870
04 53.245-53.270
Camhaft supports in camhaft housing 05 53.645-53.670
n—,—nnTL
•QM Tappet housings 0 33.000-33.025
17-18 ^ P Camshaft bearings
»| |< Camshaft housing supports 0.030-0.070
19
—-^_J~l— r-u—u~~l_ —LJ—^—LJ-i-a_r>—1-1
OHO Tappet 0 32.959-32.975
19-12 ^ P Tappet
H H Bore in cyli cylinder head
19-18 ^ P Tappet - Housing in ,5'"10 »| |< camshaft housing 0.02S-0.066
0.025-0,066
17-20 Clearance for
timing check HQ 0.45
® 0.45
1
HQ
Operational
clearance ®
Hydraulic tappets
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Page 29 of 330
Technical Data Marea- Marea Weekend
Engine: cylinder head and valve gear components 2000 range @)
OO.io
TIMING DIAGRAMS
A
HQ
opens before
T.D.C. 0° 9° (*) after T.D.C.
imaKe
B
HQ closes after
B.D.C. 34° 49°(*)
C
®
opens before
B.D.C. 24° 40°
CXnaUSl
D
® closes after
T.D.C. 0° 0°
(*) With phase transformer on: A - opens before T.D.C: = 9°
B - closes after B.D.C: = 31°
22 Print n° 506.763/23
Page 30 of 330
Marea- Marea Weekend
2000 range @)
Technical Data
Engine: counter balance shaft
DESCRIPTION
OO.io
20v
Values in mm
25 Counter-balance shaft operation through oil pump driven gear
27
01
0
Ball bearings for counter-balance shaft
02
19.900 - 20.000
46.989 - 47.000
25 c)tr=tt=i
Counter-balance shaft bearings
0 19.980 - 19.993
« Bearing seats in cylinder
block/crankcase 0 46.975 - 47.000
9_ Oi p CV., Ball beari
-4+- V-J Crankcasf ngs
Crankcase seats
25-27 Shaft bearings
Ball bearings
+0.011 - -0.025
• 0.020 -0.003
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Page 31 of 330
Technical Data
Engine: lubrication
OO.io
Marea- Marea Weekend
2000 range ©
LUBRICATION - DESCRIPTION LUBRICATION - DESCRIPTION Values in mm
Engine lubrication circuit forced circulation, via geared pump
with cartridge oil filter in series
Oil pump: type gears
Pump operated through auxiliary shaft
Oil pressure relief valve incorporated in the oil pump
Full flow filter cartridge
Low oil pressure transmitter electrical
IlimBi between the edge of the gears
^^^•••F and the pump casing
JjOj^^^U between the upper edge of the
^^*^^B§ gears and the pump cover
Clearance between the bearing and the driven gear
Clearance between the drive gear shaft and the
housing in the pump casing
Oi p between drive gear
* * and driven gear
0 © J±
Operating pressure at a temperature of 100°C
when idling > 1 bar
at 4000 rpm > 4.5 bar
Pi 9.0-9.8 daN
31
9 1 Hi I H? P2 6.92-7.21 daN
H2 21
24 Print n° 506.763/23
Page 32 of 330
Marea-Marea Weekend
2000 range ©
Technical Data
Engine: lubrication
OO.io
LUBRICATION - DESCRIPTION Values in mm
Engine lubrication circuit forced circulation, via geared pump
with cartridge oil filter in series
Oil pump: type geared located in the
crankshaft front cover
Pump operated by chain driven by crankshaft
Oil pressure relief valve incorported in crankshaft front cover
Full flow filter cartridge
Low oil pressure transmitter electrical
llOmH between the edge of the gears
^^^•••F and the pump casing
(EQi^^^U between upper edge of
^^^^BBf gears and pump cover
Oi 0 between drive gear
-*r-H- and driven gear
© © J:
Operating pressure at a temperature of 100°C
when idling 1 bar
at 4000 rpm > 4 bar
11.73-12.51
2 J*
Hi
Oil pressure relief valve spring
35
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Page 33 of 330

Technical Data Marea-Marea Weekend
Engine: cooling system • fuel system 2000 range (§)
OO.io
COOLING
Cooling circuit coolant circulation via centrifugal pump, radiator
and two speed fan operated by engine control unit
Water pump operated via belt
fl (^+\ STA9E 1 90°H-94°C 96°+97T
^ Engagement vj^/ ?
of fan stage Z 95°+99°C (•) 101+102°C
\f Operated by v .
control unit (s\oo\ 9 85V89X 93°-H94T
• v y
v—' stage 2 90°+94°C (•) 98+99T
opening starts 81° - 85°C
Engine coolant
thermostat rnax opening 99+103°C 101DC+105'C
valve travel 9.5 mm
Fitting clearance between impeller p
vanes and pump casing j |< 0.3:1.1 mm 0.4 : 0.95 mm
Pressure for checking system water tightness 0.98 bar
Pressure for checking exhaust valve on expansion
tank cap 0.98 bar
(•) Versions with climate control
FUEL FEED SYSTEM
Make
Electronic integrated
injection-ignition
MPI - I.A.W.
Weber-Marelli
Electronic integrated
injection-ignition
MPI - BOSCH Motronic
Pump electric immersed in the tank
Output > 120 l/h
Fuel pressure regulator setting 3 bar
26 Print n° 506.763/23
Page 34 of 330

Marea-Marea Weekend Technical Data
2000 range (j§) Engine: fuel system - special tools
OO.io
INTEGRATED ELECTRONIC INJECTION/IGNITION SYSTEM
COMPONENTS
Electronic control unit
Manual gearbox I.A.W. 4EF. B3
Electronic control unit
Automatic transmission I.A.W. 4EF. L1
Air pressure sensor M. Marelli TPRT 05
Fuel vapour solenoid valve M. Marelli EC2
Throttle case M. Marelli 46 SX F2
Idle adjustment actuator M. Marelli IB 02
Injector M. Marelli IWP 109
Fuel pressure regulator MARWALL RPM 84
Coolant temperature sender unit SYLEA 402.386.01
Top Dead Centre and rpm sensor M. Marelli CVM 02
Throttle position sensor (potentiometer) M. Marelli IPF 2C
Detonation sensor NGK KNE 11
Electric fuel pump (*) MARWALL ESS 291
Lambda sensor upstream of catalyzer NTK OZA 534 A1
Lambda sensor downstream of catalyzer NTK OZA 532 A1
Fuel filter MARWALL FA 5325 IN
Timing sensor SYLEA SFA 200
Ignition coil Champion BAE 920A/
BERU 0.040.100.029
SPECIAL TOOLS
(*) Use tool 1870736000 for removing-refitting the fuel pump retaining ring nut
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