2000 CHRYSLER CARAVAN ignition

TEST NTC-11BCONTINUED - CHECKING RADIATOR FAN OPERATION
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
TEST NTC-11B
CONTINUED FROM
THE PREVIOUS TURN IGNITION OFF.
PAGE.
TURN IGNITION ON. REPAIR THE OPEN
DISCONNECT RAD FAN USING A VOLTMETER, IS THE VOLTAGE NO FUSED BATTERY SUPPLY
RELAY #3.** MEASURE RELAY ABOVE 10.0 VOLTS? CKT. IF THE FUSE IS
HARNESS CONNECTOR BLOWN, CHECK FOR
CAVITY 8. FIG.1 SHORT TO GROUND.*
YES
CONNECT A JUMPER CAVITIES 2 AND 8.
WIRE ACROSS RAD IS THE RIGHT SIDE NO REPAIR OPEN RAD
FAN RELAY #3 RAD FAN ON? FAN RELAY #3
HARNESSOUTPUT CIRCUIT.*
CONNECTOR... FIG.1
YES
DISCONNECT RAD FAN RAD FAN RLY #1
RELAY #1 AND #3 HARNESS CONN. CAVITY IS THE RESISTANCE NO REPAIR OPEN HIGH
HARNESS CONNECTORS. 6 AND RAD FAN RLY #3 BELOW 5.0 OHMS? SPEED FAN CONTROL
MEASURE RESISTANCE HARNESS CONN. CAVITY CIRCUIT.*
BETWEEN... 6. FIG.1 AND 2
YES
MEASURE RESISTANCE RAD FAN RELAY #3
BETWEEN RAD FAN HARNESS CONNECTOR IS THE RESISTANCE NO REPAIR THE OPEN
RELAY #1 HARNESS CAVITY 4. BELOW 5.0 OHMS? DIESEL POWER RELAY
CONNECTOR CAVITY 4OUTPUT CIRCUIT.*
AND... FIG.1
YES
REPLACE THE RAD
FAN RELAY #3.*
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TEST NTC-11CCHECKING RADIATOR FAN OPERATION
Perform TEST NTC-11A Before Proceeding
*Perform Verification TEST VER-2A. **Check connectors - Clean / repair as necessary.
START TEST
NTC-11C. TURN IGNITION OFF.
USING A VOLTMETER,
DISCONNECT THE RAD MEASURE RAD FAN IS THE VOLTAGE NO REPAIR OPEN
FAN RELAY #2.** RELAY #2 HARNESS ABOVE 11.0 VOLTS? BATTERY SUPPLY
CONNECTOR CAVITY 8. CIRCUIT OR FUSE.*
FIG.1
YES
CONNECT A JUMPER
WIRE ACROSS RAD CAVITIES 8 AND 2. DID THE FANS TURN YES REPLACE RAD FAN
FAN RELAY #2 ON? RELAY #2.*
HARNESS
CONNECTOR... FIG.1
NO
REPAIR RELAY #2
DID THE BATTERY YES OUTPUT CKT. FOR
SUPPLY FUSE BLOW? SHORT TO GROUND OR
SHORTED LEFT SIDE
RAD FAN MOTOR.*
NO
DISCONNECT FAN USE A VOLTMETER TO
MOTOR HARNESS MEASURE FAN MOTOR IS THE VOLTAGE NO REPAIR OPEN RELAY
CONNECTOR.** HARNESS CONNECTOR ABOVE 10.0 VOLTS? #2 OUTPUT
WITH JUMPER STILL CAVITY 4. CIRCUIT.*
CONNECTED... FIG.2
YES
RECONNECT FAN CONNECT A JUMPER REPAIR OPEN CKT
MOTOR HARNESS WIRE BETWEEN GROUND DID LEFT SIDE RAD NO BETWEEN RLY #1 AND
CONNECTOR. AND RAD FAN RELAY #1 FAN TURN ON? LEFT SIDE FAN MTR.*
DISCONNECT RAD FAN HARNESS CONNECTOR IF OK, REPLACE LEFT
RELAY #1.** CAVITY 8. FIG.3 SIDE FAN MTR.
YES
CONTINUE TEST
NTC-11C ON THE
NEXT PAGE.
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TEST SC-1ACONTINUED - CHECKING SPEED CONTROL OPERATION
*Perform Verification TEST VER-3A. **Check connectors - Clean / repair as necessary.
TEST SC-1A
CONTINUED FROM
THE PREVIOUS TURN IGNITION OFF.
PAGE.
USING THE SCHEMATIC
AS A GUIDE, INSPECT WERE ANY PROBLEMS YES REPAIR AS
THE WIRING AND FOUND? NECESSARY.*
CONNECTORS.
FIG.1
NO
CHECK THE BRAKE LAMP ARE THE BRAKE LAMP
SWITCH AND CLUTCH SWITCH AND CLUTCH NO ADJUST OR REPLACE
PEDAL SWITCH PEDAL SWITCH AS NECESSARY.*
ADJUSTMENTS. ADJUSTED CORRECTLY?
YES
REPLACE THE ENGINE
CONTROL MODULE.*
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TEST SC-3ACONTINUED - CHECKING SPEED CONTROL OPERATION
*Perform Verification TEST VER-3A. **Check connectors - Clean / repair as necessary.
TEST SC-3A KEY OFF.
CONTINUED FROM
THE PREVIOUS DISCONNECT THE BRAKE
PAGE. LAMP SWITCH HARNESS
CONNECTOR.**
USING A VOLTMETER, REPAIR THE BRAKE
PROBE BRAKE LAMP IS THE VOLTAGE NO LAMP SWITCH FUSED
SWITCH HARNESS ABOVE 9.0 VOLTS? BATTERY SUPPLY
CONNECTOR CAVITY 6. CIRCUIT FOR AN
FIG.1 OPEN.*
YES
CONNECT A JUMPER DOES THE DRB
BETWEEN BRAKE LAMP DISPLAY CHANGE YES ADJUST OR REPLACE
SWITCH HARNESS TURN IGNITION ON. FROM "RELEASED" TO THE BRAKE LAMP
CONNECTOR CAVITIES "PRESSED"? SWITCH.*
5 AND 6. FIG.1
NO
REMOVE THE JUMPER. AT THE BRAKE LAMP REPAIR THE PRIMARY
USING A VOLTMETER, SWITCH HARNESS IS THE VOLTAGE NO BRAKE SWITCH
MEASURE THE CONNECTOR CAVITY 5. BELOW 1.0 VOLT? SIGNAL CIRCUIT FOR
PRIMARY SWITCH A SHORT TO
SIGNAL CIRCUIT... FIG.1 VOLTAGE.*
YES
KEY OFF. USING AN OHMMETER, REPAIR THE PRIMARY
MEASURE RESISTANCE IS THE RESISTANCE NO BRAKE SWITCH
DISCONNECT THE ECM OF THE PRIMARY BRAKE BELOW 5.0 OHMS? SIGNAL CIRCUIT FOR
HARNESS SW SIGNAL CKT. AN OPEN.*
CONNECTORS.** FIG.2
YES
REPLACE THE ENGINE
CONTROL MODULE.*
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TEST SC-3BCHECKING SPEED CONTROL OPERATION
Perform TEST SC-3A Before Proceeding
*Perform Verification TEST VER-3A. **Check connectors - Clean / repair as necessary.
START TEST
SC-3B. TURN IGNITION OFF.
DISCONNECT THE KEY ON. USING A
BRAKE LAMP SWITCH VOLTMETER, MEASURE IS THE VOLTAGE NO CONTINUE TEST
HARNESS VOLTAGE AT CAVITY 1. ABOVE 9.0 VOLTS? SC-3B ON THE
CONNECTOR.** NEXT PAGE.
FIG.1
YES
USING A JUMPER WHILE MONITORING DID THE DRB
WIRE, CONNECT THE DRB. DISPLAY CHANGE YES ADJUST OR REPLACE
BRAKE LAMP SWITCH FROM "PRESSED" TO THE BRAKE LAMP
CONNECTOR CAVITY 1 "RELEASED"? SWITCH.*
TO GROUND... FIG.1
NO
USING AN OHMMETER,REPAIR THE OPEN
MEASURE THE IS THE RESISTANCE YES SECONDARY BRAKE
RESISTANCE BETWEEN ABOVE 10.0 OHMS? LAMP SWITCH GROUND
CONNECTOR CAVITY 2CIRCUIT.*
AND GROUND. FIG.1
NO
REPLACE THE ENGINE
CONTROL MODULE.*
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TEST SC-3BCONTINUED - CHECKING SPEED CONTROL OPERATION
*Perform Verification TEST VER-3A. **Check connectors - Clean / repair as necessary.
TEST SC-3B
CONTINUED FROM DISCONNECT THE ECM
THE PREVIOUS TURN IGNITION OFF. HARNESS
PAGE. CONNECTORS.**
OF THE SECONDARY REPAIR OPEN IN THE
USING AN OHMMETER, BRAKE LAMP SWITCH IS THE RESISTANCE NO SECONDARY BRAKE
MEASURE THE SIGNAL CIRCUIT. BELOW 5.0 OHMS? LAMP SWITCH SIGNAL
RESISTANCE...CIRCUIT.*
FIG.1
YES
THE BRAKE LAMP REPAIR SHORT TO
USING AN OHMMETER, SWITCH CONNECTOR IS THE RESISTANCE YES GROUND IN THE
MEASURE RESISTANCE CAVITY 1 AND GROUND. BELOW 5.0 OHMS? SECONDARY BRAKE
BETWEEN... LAMP SWITCH SIGNAL
FIG.2 CIRCUIT.*
NO
REPLACE THE ENGINE
CONTROL MODULE.*
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TEST SC-4ACHECKING SPEED CONTROL OPERATION
Perform TEST SC-1A Before Proceeding
*Perform Verification TEST VER-3A. **Check connectors - Clean / repair as necessary.
START TEST
SC-4A. TURN IGNITION OFF.
DISCONNECT THE USING AN OHMMETER, REPAIR OPEN IN
CLUTCH PEDAL MEASURE RESISTANCE IS THE RESISTANCE NO CLUTCH PEDAL
SWITCH HARNESS BETWEEN CLUTCH PEDAL BELOW 5.0 OHMS? SWITCH GROUND
CONNECTOR.** SW.CONNECTOR CAVITY CIRCUIT.*
2 AND GROUND. FIG.1
YES
KEY ON. WHILE THE CLUTCH PEDAL CHECK ADJUSTMENT OF
OBSERVING THE DRB, SWITCH HARNESS DID THE DRB CHANGE YES CLUTCH PEDAL SWITCH.
CONNECT A JUMPER CONNECTOR CAVITIES FROM "RELEASED" TO IF ADJUSTMENT IS OK,
WIRE ACROSS... 1 AND 2. "PRESSED"? REPLACE THE CLUTCH
FIG.1 PEDAL SWITCH.*
NO
KEY OFF. USING AN OHMMETER,
DISCONNECT THE ECM MEASURE THE IS THE RESISTANCE NO REPAIR OPEN CLUTCH
HARNESS RESISTANCE OF THE BELOW 5.0 OHMS? PEDAL SWITCH SENSE
CONNECTORS.** CLUTCH PEDAL SWITCH CIRCUIT.*
CIRCUIT. FIG.2
YES
ECM HARNESS REPAIR CLUTCH
USING AN OHMMETER CONNECTOR CAVITY IS THE RESISTANCE NO PEDAL SWITCH SENSE
MEASURE RESISTANCE 46 AND GROUND. ABOVE 5.0 OHMS? CIRCUIT FOR SHORT
BETWEEN... TO GROUND.*
FIG. 1
YES
REPLACE THE ENGINE
CONTROL MODULE.*
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TEST SC-6ACHECKING CRUISE INDICATOR OPERATION
Perform TEST SC-1A Before Proceeding
*Perform Verification TEST VER-3A. **Check connectors - Clean / repair as necessary.
NOTE: PERFORM TEST
START TEST SC-1A TO VERIFY
SC-6A. PROPER CRUISE
SWITCH OPERATION
BEFORE CONTINUING.
TURN IGNITION ON. MONITOR CRUISE DOES LAMP STATE CHECK CRUISE LAMP
WITH THE DRB SELECT LAMP STATE WHILE CHANGE FROM "ON" YES BULB, REPLACE AS
"BODY" "MIC" PRESSING CRUISE TO "OFF" WHEN NECESSARY. IF OK,
"MONITOR DISPLAY" ON/OFF BUTTON PRESSING THE REPLACE THE
THEN "CCD BUS INFO". SEVERAL TIMES. BUTTON? INSTRUMENT CLUSTER.*
NO
KEY OFF. KEY ON. CONNECT A
DISCONNECT THE ECM JUMPER WIRE BETWEEN IS THE SPEED YES REPLACE THE ENGINE
HARNESS ECM HARNESS CONTROL LAMP ON? CONTROL MODULE.*
CONNECTORS.** CONNECTOR CAVITY 30
AND GROUND. FIG.1
NO
KEY OFF. USING AN OHMMETER, REPAIR SHORT TO
DISCONNECT THE BCM MEASURE RESISTANCE IS THE RESISTANCE YES GROUND ON THE
HARNESS BETWEEN ECM HARNESS BELOW 5.0 OHMS? SPEED CONTROL LAMP
CONNECTORS.** CONNECTOR CAVITY 30 CONTROL CIRCUIT.*
AND GROUND. FIG.1
NO
USING AN OHMMETER
MEASURE THE SPEED IS THE RESISTANCE YES REPAIR OPEN SPEED
CONTROL LAMP ABOVE 5.0 OHMS? CONTROL LAMP
CONTROL CIRCUIT. CONTROL CIRCUIT.*
FIG.2
NO
REPLACE THE BODY
CONTROL MODULE.*
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