2000 BMW 528i fuel line

Downloaded from www.Manualslib.com manuals search engine
Selected Boolcs and Repair Information from Bentley Publishers
MINI Cooper
MINI Cooper Service Manual: 2002-2004 Bc,illc!! Pirl~lisl!~~ ISBN 0-8376-1068-0 AlexZanardi - My Swectest Victory rllex Zmmrdi itjill! Ginrz11,cn Gns~x~ri,,i ISBN (1-8376-1249-7
BMW 3 Series IE36) Scrvire Manual: 1992-1998,318ilisliC. 323is/iC, 3?5i/is/iC, 328ilisliC, M3 Be~iili.!~ Pirl?lisliers ISBN 0-8376-0326-9
BMW
5 Series Scrvicc Manual: 1997-2002 525i, 528i. 530i. 540i, Sedan, Sport Wagon Bcrrlluy P~rlilishens ISBN 0-8376-0317-X
Porsclze Tl~c Unfair Advantage hlirrk Do,~ult,re ISBN 0-8376-0073-Iilrcj; Porsche: Excellcncc Was Expected I Going Faster! Mastering the Art of Race Porsche 911 Carrcm Service Manual: 198G1989 B~.~iile!/ Pllblislters ISBN 0-8376-0291-2
Porschc 911 Enthusiast's CompanionT3' Aiirinri Slr~,tzlli~~r ISBN 0-8376-0293-9
BMW 6 Scries Enthusiasl's CompanionTh1 Jc~.li'iil!/ liV0l10li ISBN 0-8376-0193-2 Driving Tlw Skip Bizl.bul- Riicing Sclaiol ISBN 0-8376-0227-0
BMW 7 Series Servicc Manual:1988-1994, 735i,735iL, 74%. 740iL. 750iL Beritlc!/ I'irblislrens ISBN 0-8376-0328-5
A French I Making of LC M,!r~s hliclael i(ei/scr ISBN 0-8376-0234-3 Porschc911 SC Coupc,Targo,and Cabriolet Scrvict. Manual: 1978-1983 Br>illu!y Ptibiishers ISBN 0-8376-0290-4 Bosclz Soorts Car and Comoctition Drivins P;url ~ri'rp ~vilh forc&rd I)!/ Phil Hill " ISBN 0-8376-0202-5 Boscl~ Aulomativc Handbook 6th Edition Robul.1 Boscli, CIII~H ISBN 0-8376-1243-8
Bosch 1-landbook for Automotive Elcctrics and Elcchonics Rillrcr I Bwcli, GrjilrH ISBN 0-8376-1050-8
Bosch Handbook for Diesel-Engine Managcmcnt Ril1iei.t Bosdl, ClrrbH ISBN 0-8376-1051-6
Bosch Handbook for
Gasolinc-Engine Management Robcrf Bosclr, G~ribH ISBN 0-8376-1052-4
'7
Battle for lhe Bcelle It ISBN 0-8376-0071-5
Jells, Golf, GTI Scrvicc Manual: 1999-2005 1.8L lurbo, 1.9LTDI diesel, PD dicscl, 2.0L ga5aline. 2.81 VRG B~.!iIlcy Pt,blislicrs ISBN 0-8376-125-9
New Bcctle ServiceManual:1998-20021.8L turbo, 1.91 TDI diesel, 2.0L gasoline Bailicy P~irirlishers ISBN 0-8376-0376-5
New Bcctle 1998-2005, New Beetle Convcrtible2003-2005 Official Factory
Rcpair Manual an CD-ROM
I~olkiatgurr ~JAriicricn ISBN 9784-8376-1265-2
Boscll Fuel Injection and Enginc Management Clml-Its 0. Pmbsi, SAE ISBN 0-8376-0300-5 Clzevrolet
Corvctlc Illustralcd Encyclopedia Torn Beifurli ISBN 0-8376-0928-3
Racc Car Aerodynamics losupli Kntz ISBN 0-8376-014>8
Road &Track Illustrated Automotive
Dictionary
Joltri Dilrkl ISBN 0-8376-11143-6
Scientific Design of Exl~aust and Intake Systems I'lrililr H. S,sillr 0-8376-0309-9 Corvette Fuel
Injection &Electronic Enginc Managcment 1982-2001: Clmrlcs 0. I1rol,sl, SAE ISBN 0-8376-0861-9
I'acrat Ser\,irc hl.>nu.~l: 1998-2004.1.81. lurbu, 2.RL Vb, .l.IIL \\'8, inrludinl: tv.~gc>n and 4blOTION Giiitlc!/ P~iiblislicrs ISBN 0-8376-0360-2 Zora Arkus-Duntov:Thc Lcgcnd Behind corvt.ttc Je1.q Birl-1011 ISBN 0-8376-0858-9
Ci~evmlcl by the Numbers 1965-1969: The
Essential Chcvrolct Paris Refcrcncc illn,i Cnl2i11 ISBN 0-8376-0956-9
Passat. Passat Waron 1998-2005 Official
Gnlf,
GTI, Jctta 1993-1999, Cabrio 199% 2002 Official Factory Repair Manual on
CD-ROM
Volhsiraigu>t oJA,rtrricn ISBN 978-0-8376-1263-8
Jetta, Golf, GTI: 1993-1999,
Cabtio: 1995- 2002 Scrvicc Manual ll~iillcy I'trblisln.~~~ ISBN 0-8376-0366-8
Alfa Romco All-Alloy Twin Cam
Companion 195G1994 1'nl Bncdulr ISBN 0-8376.0275-0
Alfa Romco Owner's Bibl~'~' 1'1~1 Bmrlul! ISBN 0-8376-0707-8
Ford
Ford Fuel Injection and Electronic Engine
Control: 1988-1993
Clinrlcs 0. Pmirsl, SrlE ISBN 0-8376-03Lll-3 Arldi
Audi A4 Repair Manual: 1996-2001.1.8L lurbo, 2.8L. including Avant and quatlro Buirile!/ Ptrhlislters ISBN 0-8376-0371-.I
EuroVan Official Factory Rcp.,ir Manual:
1992-1999
I/~llhio~sar, ifAii!wicn ISBN 0-8376-0335-8
Tbc Official Ford Mustang 5.0 Technical
Reference & I'crformancc Handbook:
1979-1993
A1 l Audi A6 Sedan
1998-2004, Avant 1999- 2004, allroad quallro 2001-2005, 56 Avant 2002-2004, RS6 2003-2004 Official
Factory Rcpair Manual on CD-ROM
Ai!dioJ/in,er.ini ISBN 978-0-8376-1257-7
Jccp CJ Rubuildcr's Manual: 1972-1986 MOSI~S Lltii~l ISBN 0-8376-0151-7
Jccp Owner's Biblen', Third Edition Moscs Lzrdel ISBN 0-8376-1117-2 Automotive Reference
Bcnlluy Publishers has published iewicc manualsand autornohilcboolissinrc 1950. Plcasc write to us at 1734 Mniincliusctts Ave..Cnmbridge, kIA02138,i~isit ourivcb sitc, ol-c,lll 1-800-12345'15 ini a free copy ofnurcolaiog.
BMW
BMW 23 Sarvicc Manual: 1996-2002. including 23 Roadster, 23 Coupe, M
Roadster, M Coupe
Be~illq Pi,blislicis ISBN 0-8376-1250-0
BMW 3 Scrics (Ed61 Scrvicc Manual:
Mcrcedes-Bcnz Technical C~mpanion'~~' Bu,rllu!! P,rlilislio.i ISBN 11-8376-1033-8
Mcrccdcs-Bcnz E-Class (W124) O~vner's BibleT>' : 1986-1995 llu~tilc!~ Pi~lriisiieis ISBN 11-8376-0230-(1
Urlilii-!~ P~~Blisi~~rs ISBN 11-8376-11772

Downloaded from www.Manualslib.com manuals search engine
.
General
WARNING-
Never run the engine in tile work area unless it is well-ven-
tilated. The exhaust should be vented to the outside. Car-
bon monoxide (CO) in exhaust kills.
Remove all neckties,
scarfs, loose clothing, or jewelry
when working near a running engine or power tools.
Tuck in shirts. Tie long hair and secure it under a cap.
Severe injury can result from these things being
caugiit
in rotating parts.
Remove rings, watches, and bracelets. Aside from the
dangers of moving parts, metallic jewelry conducts
electricity and may cause shorts, sparks, burns, or
damage to the electricalsystem when accidentally con-
tacting the battery or other electrical terminals.
Disconnect the battery negative
(-) cable whenever
working on or near the fuel system or anything that is
electrically powered. Accidental electrical contact may
damage the electrical system or cause a fire.
Fuelis highly flammable. When working around fuel, do
not
smoke or work near heaters or other fire hazards.
Keep an approved fire extinguisher handy.
The fuel system is designed to retain pressure even
when the ignition is off When worlcing with the
fuelsys-
tem, loosen the fuel lines slowly to allow the residual
pressure to dissipate gradually. Take precautions to
avoid spraying fuel.
. Illuminate the worlc area adequately and safely Use a
portable safety light for worlcing inside or under the car.
A fluorescent type
light is best because it gives off less
heat. If using a light with a normal incandescent bulb,
use rough service bulbs to avoid
breakage. The hot fil-
ament of an accidentally broken bulb can ignite spilled
fuel or oil.
Keep sparks, lighted matches, and any open flame
away from the top of the battery. Hydrogen gas
emitted
by the battery is highly flammable. Any nearby source
of ignition may cause the battery to explode.
Never lay
tools or parts in the engine compartment or
on top of the battery. They may
fallinto confinedspaces
and be difficult to retrieve, become caught in belts or
other rotating parts when the engine is started, or
cause electrical shorts and damage to the electrical
system.

Downloaded from www.Manualslib.com manuals search engine
01 0-1 4
General
Specialty tool suppliers
Peake Research, Automotive Products Division
P.O. Box 28776
San Jose, CA 95159
408-369-0406
[email protected]
http://www.peakeresearch.com
Basic tool requirements
The basic hand tools described below can be used to accom-
plish most of the simple maintenance and repair tasks.
Screwdrivers
4 The common flat-blade type, Phillips type, and TorxO type
screwdrivers will handle almost all screws used on
BMWs.
Two or three different sizes of each type will be required,
since a screwdriver of the wrong size will damage the screw
head.
Wrenches
4 Wrenches come in different styles, including open-end. 12
point box-end,
6 point box-end and flare nut. The basic open-
end wrench is the most widely used, but grips on only two
sides. The box-end wrench has better grip on all six sides of
a nut or bolt.
A 12 point box-end can loosen a nut or bolt where there is less
room for movement, while
a 6 point box-end provides better
grip. For hex fasteners on fluid lines, like brake lines and fuel
lines, a flare-nut wrench offers the advantages of a box-end
wrench with a slot that allows it to fit over the line.
The combination wrench is the most universal. It has one
open-end and one box-end. 10 mm and 13 mm wrenches are
the most common sizes needed.
A more complete set of
wrenches would include
6 mm through 19 mm sizes.

Downloaded from www.Manualslib.com manuals search engine
020 Maintenance
General ........................... .02 0.2
Special tools ........................ .02 0.2
Service Interval Indicator (Sll) ........... .02 0.3
Service Interval Indicator (Sll), resetting ... .02 0.3
Inspection I, Inspection 11 ............... .02 0.5
Maintenance Tables ................ .02 0.6
Fluid and Lubricant Specifications .. .02 0.9
Fluids and lubricants ................. .02 0.10
Engine Oil Service ................ .02 0.1 I
Engine oil. checking level ............. .02 0.12
Engine oil and filter. changing .......... .02 0-13
Engine Compartment Maintenance . .02 0.14
Accelerator and linkage ............... .02 0.14
Air filter. replacing ................... .02 0.1 4
Cooling system service ............... .02 0.15
Engine drive belt service .............. .02 0.16
Idlespeed .......................... 020-19
Catalytic converter and oxygen sensors .. .02 0.19
Power steering fluid, checking level ..... .02 0.20
Spark plugs ........................ .02 0.20
Spark plugs, replacing ................ .02 0.21
Interior ventilation microfilter, replacing ... .02 0.22
Other Mechanical Maintenance ..... .02 0.22
Battery, checking. cleaning. and replacing .02 0-22
Brake fluid. replacing ................. .02 0-24
Brake pad 1 rotor wear. checking ........ .02 0.24
Brake system, inspecting ............. .02 0.25
Parking brake. checking ............... 020-25
Clutch fluid. checking ................. 020-26
Differential oil level. checking ........... 020-26
Drive axle joint (CV joint) boots. inspecting 020-27
Exhaust system. inspecting ............ 020-27
Fuel filter. replacing .................. 020-27
Fuel tank and fuel lines. inspecting ...... 020-28
Suspension. front. inspecting ........... 020-29
Suspension. rear. inspecting ........... 020-29
Tires. checking inflation pressure ........ 020-29
Tires. rotating ....................... 020-29
Transmission service. automatic ........ 020-29
Transmission service. manual .......... 020-30
Transmission fluid. checking and filling
(manual transmission)
................ 020-30
Wheels. aligning ..................... 020-30
Body and Interior Maintenance ..... 020-31
Body and hinges. lubricating ........... 020-31
Exterior washing ..................... 020-31
Interior care ........................ 020-31
Leather upholstery and trim ............ 020-31
Polishing ........................... 020-32
Seat belts .......................... 020-32
Special cleaning ..................... 020-32
Washing chassis ..................... 020-32
Waxing ............................ 020-32
Windshield wiper blade maintenance ..... 020-33

Downloaded from www.Manualslib.com manuals search engine
Table b. Inspection I Service (continued)
Checlt transmission and differential for
external lealts.
Check CV joint boots for damage or leaks.
Visually
check fuel tank, fuel lines, and
connections for
leaks.
New parts
Tools Required required
Check condition, position, and mounting
ol
exhaust system. Visually check and adjusl
if necessary.
Check power steering system for lealts.
Check power steering
fluid level and adjust
if necessary.
Check steering racidbox and tie rods for
tightness. Checit condition of front axle
joints, steering
linkage, and steering shaft
joints.
Check overall thickness of front and rear
bralte pads using
BMW special tool. If
replacement is necessary:
Examine brake disc surface.
Clean brake pad contact points in calipers
Grease wheel centering hubs.
Checlt thickness of parking brake linings
only when replacing rear brake shoes.
Checit operation of pariting brake and
adjust as necessary.
Checlt front control arm bushings for
damage or wear.
Check brake system connections and
lines
for leaks, damage, and incorrect
positioning Warm
engine
(~ealer service Irepair , required recommended lnformat~on
Check parking braite actuator. Adjust if
necessary
Check ail tire pressure (including spare)
and correct if necessary.
Checlt condition of tires (outer tread
surface), tread wear pattern: in case of
uneven wear, perform wheel alignment.
inspect entire body according to terms of
rust oerforation limited warrantv. (Must be
*:
4:
2 ~ perfdrmed at least every two years). I
Read out on-board diagnostic (OBD 11) fault
codes.
Checkengine coolant
system1 heater hose
connections for
leaks.
Checit coolant level and antifreeze
protection level. Add coolant as necessary.
* 100113010BD
I
170

Downloaded from www.Manualslib.com manuals search engine
020-28
1 Maintenance
- When replacing fuel filter:
Use appropriate hose clamping device to clamp off filter
inlet and outlet hoses to lessen fuel spillage.
Loosen center clamping bracket and hose clamps on
either end of filter.
Note arrow or markings indicating direction of flow on
new filter.
Install new filter using new hose clamps
- Drain fuel filter from inlet side into a container and inspect
drained fuel.
Checlc for rust, moisture and contamination.
I - I < If fuel filter is equipped with fuel pressure regulator:
I 2 / Remove vacuum hose (1)
Pull out locking clip (2).
- Remove fuel pressure regulator (3).
Install pressure regulator in new filter.
Clean thoroughly around the filler connections before
removing them.
After assembly, check filter connections carefully for
I
I lealcs before installing cover.
NOTE- ~-
Additional informarion about the fuel filler assembly is in 160
Fuel Tank and Fuel Pump.
Fuel tank and fuel lines, inspecting
lnspectthe fuel tank, fuel lines, and fuel system fordamage or
lealts. Checlc for fuel lealts in the engine compartment or fuel
odors in the passenger compartment. Check for any evapora-
tive emissions hoses that may have become disconnected,
checking carefully at charcoal canister and evaporative emis-
sions purge system. See
130 Fuel Injection and 160 Fuel
Tankand Fuel Pump for component locations and additional
information.
WARNING-
When checlcing for fuel leal(s, the engine must be cold. A hot
exhaust manifold or exhaust system could cause the fuel to
ignite or explode causing serious personal injury Ventilate
the work area and clean up spilled fuel immediately.

Downloaded from www.Manualslib.com manuals search engine
Engine-General
This section covers system descriptions and general informa-
tion on engines and engine management systems. Also cov-
ered is basic engine troubleshooting.
For specific repair procedures, refer to the appropriate repair
group:
110 Engine Removal and Installation
0 113 Cylinder Head Removal and Installation
116 Cylinder Head and Valvetrain
0 117 Camshaft Timing Chain
119 Lubrication System
120 Ignition System
130 Fuel Injection
0 170 Radiator and Cooling System
E39 models are fitted with a variant of either an inline 6-cylin-
der or a
V-8 engine. See Table a.
Table a. Engine specifications

Downloaded from www.Manualslib.com manuals search engine
110-3
Engine Removal and lnstallationl
Q Fuel line plugs
(Tool No.
BMW 13 5 281 / 13 5 282)
4 Fuel line removal tool
(Tool No.
BMW 16 1 050)
CAUTION-
Disconnecting the battery may erase fault code@) storedin
memoiy Check for fault codes prior to disconnecting the
battery cables.
If the MIL (Malfunction Indicator Light, also may be
called "Check Engine" or "Service Engine Soon" light)
is illuminated, see
OBD On-Board Diagnostics for
DME fault code information.
It orhersysrem faults have been detected, as indicated I
by an ~llum~nated ABS, SRS orASC/DSC ~arning light,
see the appropriate repair group in this manual or an
authorized BMW dealer for more information on fault
codes.
NOTE- Engine removal procedures are similar for all 6-cylinder
models. When differences
exist, they are noted at the be-
ginning of each step. Engine are referred to by engine
code. See
100 Engine-General for engine code and appli-
cation information.
@ Be sure to cover all painted surfaces before beginning the
removal procedure. As an aid to installation, label all com-
ponents, wires and hoses before removing them. Do not
reuse
gaskets, O-rings or seals during reassembly.
The
intake manifold must be removed on &cylinder mod-
els before the engine can be removed.
WARNING-
Due to risk of personal injury, be sure the engine is cold be-
fore beginning the removal procedure.