2000 BMW 528i Throttle cable

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113-10
Cylinder Head Removal and Installation
4 Working above engine, disconnect the following:
Vent line from cylinder head cover
(A).
. Oxygen sensor connectors (B).
Electrical harness connector from VANOS solenoid
valve
(C).
Electrical harness connectors at throttle valve position
switch
(D), ASC valve position switch (E), fuel injector har-
ness
(F) and vent valve (G).
CAUTION-
Be sure to mark oxygen sensor harness connectors so that
they can be reassembled correctly Do not interchange con-
nectors.
4 Where applicable, remove schraeder valve cap (arrow) from
air connection on fuel rail. Using a tire chuck, blow fuel back
through feed line using a brief burst of compressed air (max-
imum of
3 bar or 43.5 psi).
WARNING-
. Fuel in fuel line is underpressure (approx. 3 - 5 bar or 45 -
75 psi) and may be expelled. Do not smoke or work near
heaters or other fire hazards. Keep a fire extinguisher
handy Before disconnecting fuel hoses, wrap a cloth
around fuel hoses to absorb any leaking fuel. Catch and
dispose of escaped fuel. Plug open fuel lines.
- Always unscrew the fuel rank cap ro release pressure
;n the tank before working on the tank or lines.
Disconnect fuel lines by sliding locking collar in (arrows) and
pulling lines apart.
NOTE-
BMW uses three styles of fuel line connections; a one-time
use
clamp; a locking fitting that uses BMWspecial tool 16 1
050 to release; and a quick release sleeve (above) that dis-
connects the line when depressed.

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..
Cylinder Head Removal and Installation 1
< Remove intake throttle valve and ASC throttle assemblies:
Disconnect ASC throttle cable
(A).
- Remove ASC throttle housing mounting fasteners (B).
NOTE-
It is not necessary to disconnect coolant hoses (C) 01
bowden cables (D).
Remove intake throttle housing mounting hardware, pull
throttle housing off
intake manifold, and set aside.
- Working under intake manifold, disconnect the following:
Engine oil dipstick tube support.
Oil separator return line from dipstick tube.
Intake air temperature sensor electrical harness connector
(underside of intake manifold near throttle body).
* Fuel tank vent line and electrical harness at canister vent
valve.
Remove lower intake manifold supports (arrows).
- Disconnect coolant line retaining bracket at cylinder block.
4 Remove manifold mounting hardware (arrows).
- Remove intake manifold from cylinder head while carefully
checking for electrical connections or hoses.
NOTE-
Fuel rail is removed with intake manifold,
CAUTIOI\C
Stuff clean rags into open intake ports to prevent any parts
from falling into
Nie engine intake.
- Drain cooling system (engine block and radiator), then re-
move radiator cooling fan and fan shroud. See
170 Radiator
and Cooling System.
- Disconnect coolant hoses from thermostat housing.

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- --
Cylinder Head Removal and Installation 1 --
< Remove complete air filter housing assembly with mass air
flow sensor:
Loosen
intalte duct hose clamp (A) at throttle assembly.
Loosen clamp and remove idle control line from intake duct
(B) and disconnect idle speed control valve electrical har-
ness connector.
Disconnect electrical harness connector
(C) from mass air
flow sensor.
Remove air filter housing mounting screw
(D).
Disconnect vent tube (E).
. Loosen air intalte duct clamp (F).
Carefully lifl air filter housing, mass air flow sensor, and in-
take duct hose out of engine bay.
4 Disconnect positive battery cable and remove intake rnani-
fold cover:
Remove protective cover from positive (+)jumper post.
Loosen and remove battery lead mounting nut (A).
Remove lead and push down through intake manifold.
* Remove trim covers (arrows) from fuel injector cover.
Remove cover hold down fasteners and lifl off cover.
4 Worlting above engine, disconnect the following:
Vent line from cylinder head cover. To remove, pinch clips
(arrows).
Electrical harness connector from VANOS solenoid valve
(A).
- Remove oxygen sensors and exhaust manifolds. See 180
Exhaust System.
CAUTION-
Remove oxygen sensors before removing exhaust mani-
fold to prevent damage.
Label oxygen sensor harness connectors so that they
can be reassembled correctly Do not interchange con-
nectors.
NOTE-
Front exhaust manifold must be removed before rear
manifold.

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11 3-25
Cylinder Head Removal and Installation
4 Working beneath car (on left side under driver seat), remove
fuel filter cover and clamp
off fuel hose(s).
NOTE-
M54 engines use a single fuel line to the non-return fuel rail.
Disconnect fuel lines by pressing in on spring lock (arrows).
CAUTION--
Fuel may be expelled underpressure. Do not smoke or worlc
near heaters or other fire hazards. Keep a fire extinguisher
handy Before disconnecting fuel hoses, wrap a cloth around
fuel hoses to absorb any leaking fuel. Plug all open fuel lines.
NOJE-
BMW uses various styles of line connections; a one-time
band clamp; a
self-locl(ing connector (that use BMWspecial
tool 16 1 050 to release); and a quick release connector
(above).
4 M52 TU engine: Pull throttle cable out of rubber retainer (A)
and unhook ball end of cable (6) from throttle actuator.
4 Remove fasteners retaining wiring harness at throttle body
and support bracket (arrows).

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Cylinder Head Removal and Installation
Pry out ignition coil cover trim caps,
covers from lefl and right sides. remove fasteners
and
< Disconnect throttle cables from throttle shafl (A) and remove
cables from support bracket
(B).
< Disconnect cable from jump start post (arrow) on left cylinder
head cover.

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Camshaft Timing chain1
- Disconnect negative cable (-) from battery.
CAUTION-
Prior to disconnecting the battery, read the battery discon-
nection cautions given
in 001 General Cautions and
Warnings.
4 Removing top and side engine covers:
Press down on locking pins (arrows) to release locks. Lifl
intake manifold cover straight up to remove.
Pry out caps from side covers.
Remove fasteners
and covers.
NOTE-
Some early models use
pry out trim caps and fasteners to
hold the top cover in place.
Disconnect electrical harness connectors at ignition coils
(A).
Remove left and right side ignition coil mounting fasteners
and coils.
NOTE-
Make note of location of ground strap (arrow).
Remove spark plugs.
- Remove posltlve (+) terminal cable from left cylrnder head
cover.
- Unbolt left and right side cable ducts from fuel rail
Remove air filter housing and mass air flow sensor:
Disconnect mass air flow sensor and intake air tempera-
ture sensor electrical harnesses
(A and B).
Remove air filter housing mounting fastener (arrow)
Loosen intake hose clamp
(C).
Remove air filter housing with mass air sensor and intake
duct from throttle body assembly.

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Camshaft Timing chain1
< Remove Automatic Stability Control (ASC) throttle body:
Disconnect electrical harness from throttle position sensor.
Disconnect ASC actuator cable (arrow).
Remove
3 mounting fasteners and remove throttle body.
4 Disconnect fuel tank vent valve line and cap off line (arrow).
- Drain engine coolant and remove hoses from thermostat
housing. See
170 Radiator and Cooling System.
- Remove water pump and thermostat housing. See 170 Ra-
diator and Cooling System.
- Remove left side upper timing chain cover retaining bolts and
remove cover.
4 Counter hold right intake camshaft
CAUTION-
Counter hold camshaft with a 27mm open-end wrench while
loosening sprocket bolts. Grind wrench if necessary to pre-
vent damage to head.

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Camshaft Timing chain/
Camshaft timing, checking and adjusting
(M62 engine)
WARNING -
Allow engine to cool before beginning this procedure. 1
- Working inside luggage compartment, disconnect negative
battery cable.
CAUTIOI\C
Prior to disconnecting battery cable, read the battery discon-
nection cautions given
in 001 General Cautions and
Warninss.
4 Removing plastic top covers:
Press down on locking pins (arrows) to release locks. Lift
intake manifold cover straight up to remove.
Pry out caps from side covers.
Remove fasteners from beneath
caDs. Lift off covers.
4 Remove air filter housing and ducts:
Disconnect mass air flow sensor and intake air tempera-
ture sensor electrical harnesses
(A and B).
Remove air filter housing mounting fastener (arrow).
Release hose clamp at intake air duct on base of air filter
housing.
Loosen intake hose clamp
(C) and release hose from
mass air flow sensor.
Remove hose at idle air stabilizer.
Release hose clamp at throttle body and remove hose.
Remove upper air filter housing with mass air flow sensor.
- Unbolt left and right side cable ducts from fuel rail.