2000 BMW 528i control valve

Downloaded from www.Manualslib.com manuals search engine
OBD-12
On-Board Diagnostics
Automatic transmission diagnostic trouble codes (continued)
P-code
PI747
PI747
PI 747
PI748
PI748 I I
PI748
PI748
PI748
PI 748
PI 749
PI 750
P1750
PI761
PI761
BMW-FC
150
151
156
15
80
-- PI762
PI763
PI764
PI765
PI765
PI765
P1770
DTC Definition
CAN-BUS Monitoring
CAN-Bus Monitoring
CAN-Bus Monitoring
Transmission Control Module Self-Test
Transmission
Control Module Self-Test
PI748 182 l~ransmission Control Module Self-Test
81
103
105
110
I I
Transmission Control Module Self-Test
Transmission Control Module Self-Test
Transmission Control Module Self-Test
Transmission Control Module Self-Test
19
19
19
147
154
158
146
PI 790
PI791
P1792
PI 794
PI 801
P1802
PI 803
PI 831 Shiftiock Solenoid High input
Shiftlock Solenoid
Low Input
Shiftlock Solenoid Open Circuit
CAN Throttle Valve
CAN Throttle Valve
CAN Throttle Valve
CAN
Torpue Interlace
CAN Torque Reduction
PI 780
I I -
108
54
96
2 19
PI 780 1163 ICAN Torque Reduction
152
80
81
82
80
16
17 18
1 Secondary Pressure Solenoid Communication Error
(M52: Internal
Transmission Control Module Memory Error)
Secondary Pressure Solenoid Circuit
Rangelperformance (System Voltage Input Low)
Secondary Pressure Solenoid Circuit
RangeIPerformance (System Voltage Input Low)
Shiftioclc Solenoid
Shiftiocic Solenoid
internal Transmission Control Module Memory ChecksumlEPROM Error
internal Transmission Control Module Memory
ChecksumIEEPROM Error
internal Transmission Control Module Watchdog Error
internal Transmission Control Module Memory Checksum Error
Shift Solenoid
'A' Low Input
Shift Solenoid
'8' Low Input
Shift Solenoid
'C' Low input
Pressure Control Solenoid
'A' Circuit High
Pressure Control Solenoid 'B' Circuit High
PI832
PI833 13 IPressure Control Solenoid 'C' Circuit High
2

Downloaded from www.Manualslib.com manuals search engine
OBD-15
On-Board ~iagnosticsl
Engine diagnostic trouble codes: M52 engine (continued)
P-code
PO340
PO412
PO420
PO430
PO440
PO441
PO442
PO443
PO500
PO505
PO600
PO601
PO601
I PO601
~1132
~1133
BMW-FC
65
62
233
234
250 144
-
145
68
214
i I
DTC Definition
Camshalt Position Sensor 'A' Circuit (Bank 1 or Single Sensor)
Secondary Air Injection System Switching Valve A Circuit
Catalyst System Efficiency Below Threshold
(Bank 1)
Catalyst System Efficiency Below Threshold (Bank 2)
Evaporative Emission System
Eva~orative Emission Svstem Incorrect Purge Flow .
Evaporative Emission System Leak Detected (small leak)
Evaporative Emission System Purge Control Valve Circuit
Vehicle Speed Sensor 'A'
204
21 7
100
170
171
188
189
PI161
PI180
PI181
PI184
PI185
PI178
02 Sensor Heater Control Circuit (Bank 2 Sensor 2) I
idle Air Control System
Serial Communication
Link
Internal Control Module Memory Check Sum Error
Internal Control Module Memory
Check Sum Error
Internal Control Module Memory
Check Sum Error
02 Sensor Heater Control Circuit (Bank 1 Sensor
1)
02 Sensor Heater Control Circuit (Bank 2 Sensor 1)
Mass or Volume Air Flow Circuit RangeIPerlormance Problem PI140
I
I I
P1188 1227 I Fuel Control (Bank 1 Sensor 1)
PI145 150 /Solenoid Valve Running Losses Control Circuit Electrical
149
122
223
224
220 221
231
I I
P1189 1228 I Fuel Control (Banlc 2 Sensor 1)
Fuel Trim Adaptation Additive High (Bank 2) (M52: Engine Oil Temperature Sensor Circuit)
02 Sensor Signal Circuit Slow Switching from Rich to Lean
(Bank 1 Sensor 2)
02 Sensor Signal Circuit Slow Switching from Rich to Lean
(Bank 2 Sensor 2)
H02S Sensor Voltage Excursion Electrical (Banlc 1 Sensor 1)
HO2S Sensor Voltage Excursion Electrical (Banlc 2 Sensor 1)
02 Sensor Sianai Circuit Slow Switchina from Rich to Lean (Bank 1 Sensor 1)
02 Sensor Signal Circuit Slow Switching from Rich to Lean (Bank 2 Sensor 1) PI179
I I
PI190 1235 I Pre Catalyst Fuel Trim System (Banlc 1)
PI186 1190 102 Sensor Heater Control Circuit (Banlc 1 Sensor 2)
232
I I
PI191 1236 I Pre
Catalyst Fuel Trim System (Banlc 2)
PI192
. . -- - i Pi193 1226 I Post Catalvst Fuel Trim Svstem (Bank 2)
225
PI397
I I
Post Catalyst Fuel Trim System (Bank 1)
PI421 1246 /Secondarv Air System (Bank 2)
18
Secondary Air System (Bank
1) PI423
Camshaft Position Sensor '0' Circuit (Bank 1)
I 245

Downloaded from www.Manualslib.com manuals search engine
--- -
On-Board Diagnostics - - --- - -- - -
PI542
PI550
PI580
PI 580
PI 580
PI 593
PI622
PI623
PI623
PI 624 176
27 109
114
119
124
123
115
116
168 Pedal Position Sensor Electrical
Idle-Speed
Control Valve Closing Coil Electrical
Throttle Valve Mechanically Stuck
(M73: Throttle Valve 1 Spring Test)
Throttle Valve Mechanically Stuck
(M73: Throttle Valve 1 Spring Test)
Throttle Valve Mechanically Stuck
(M73: Throttle Valve 1 Spring Test)
DlSA (Differentiated lntalte Manifold) Control Circuit Electrical
Map Cooling Thermostat Control Circuit Electrical
Pedal Position Sensor Potentiometer Supply
Pedal Position Sensor Potentiometer Supply
Pedal Position Sensor Potentiometer Supply Channel
1 Electrical (M52: Coolant Thermostat (Coolant
Temperature Below Thermostat Regulating Temperature))

Downloaded from www.Manualslib.com manuals search engine
I On-Board Diagnostics
Engine diagnostic trouble codes: M54 engine (continued)
P-code
BMW-FC Explanation
Catalyst System Efficiency Below Threshold (Bank 2)
PO430
PO443
PO444
PO445
PO455
PO456
PO491
PO492
PO500
PO441 1250 / Evaporative Emission System Incorrect Purge Flow
234
I I
68
68
68 143
143
245
246
214
PO604
PI083
PI084
PI085
PI086
Evaporative Emission System Purge Control Valve Circuit
Evaporative Emission System Purge Control Valve Circuit Open
Evaporative Emission System Purge Control Valve Circuit Shorted
Evaporative Emission System Leak Detected (large leak)
Evaporative Emission System Leak Detected (very
small leak)
Secondary Air injection System Insufficient Flow (Bani( 1)
Secondary Air Injection System insufficient Flow
(Banic 2)
Vehicle Speed Sensor
'A'
Idle Air Control System PO505
.
PI 087
PI 088
PI089
PI090
PO600 / 217 I Serial Communication Link
204
100
202
202
203
203
PI091
PI092
PI093
PI094
Pllll
PI112
PI120
Internal Control Module Random Access Memory (RAM) Error
Fuel Control Limit Mixture Too Lean (Bank 1 Sensor
1)
Fuel Control Limit Mixture Too Rich (Bank 1 Sensor 1)
Fuel Control Limit Mixture Too Lean (Bank 2 Sensor 1)
Fuel Control Limit Mixture Too Rich (Banic 2 Sensor 1) ~ ~
229
229
230 235
PI121
PI122
PI123
02 Sensor Circuit Slow Response in Lean Control Range (Bank 1 Sensor 1)
02 Sensor Circuit Slow Response in Rich Control Range (Bank 1 Sensor
1)
02 Sensor Circuit Slow Response in Lean Control Range (Banlc 1 Sensor 2)
Pre Catalyst Fuel Trim System Too Lean
(Bank 1)
236
235
236
230
11
11
114
PI134
PI135
PI136
PI137
PI138
Pre Catalyst Fuel Trim System Too Lean (Banic 2)
Pre Catalyst Fuel Trim System Too Rich
(Bank 1)
Pre Catalyst Fuel Trim System Too Rich (Bank 2)
02 Sensor Circuit Slow Response in Rich Control Range (Banic 2 Sensor 1)
Engine Coolant Temperature Sensor Radiator Outlet Low Input
Engine Coolant Temperature Sensor Radiator Outlet High Input
Pedal Position Sensor Circuit
117
110
110
25
25
25
79
79 Pedal Position Sensor 1
RangeIPerformance Problem
Pedal Position Sensor 1 Low Input
Pedal Position Sensor 1 High Input
02 Sensor Heater Circuit Signal Intermittent (Bank 1 Sensor 1)
02 Sensor Heater Circuit Low Voltage (Bank 1 Sensor
1)
02 Sensor Heater Circuit High Voltage (Bank 1 Sensor 1)
02 Sensor Heater Circuit Signal Intermittent (Bank 1 Sensor 2)
02 Sensor Heater Circuit Low Voltage
(Banic 1 Sensor 2)
-
-

Downloaded from www.Manualslib.com manuals search engine
OBD-23
On-Board ~iagnostics]
I I
PI625 / 147 I Pedal Position Sensor Potentiometer Supply Channel 2 Electrical 1
Engine diagnostic trouble codes: M54 engine (continued)
P-code
BMW-FC Explanation
PI 604
PI604
PI619
PI620
PI624
PI632
PI633
PI634
P1 634
PI 634
PI 635
PI 636 50
51 123
123
146 i I
I
I Barometric Pressure Circuit Low
Control
Module Self-Test,
Speed Monitoring
Control Module Self-Test, Speed Monitoring
Map Cooling Thermostat Control Circuit Signal Low
Map Cooling Thermostat Control Circuit Signal High Pedal Position Sensor Potentiometer Supply Channel
1 Electrical (M52: Coolant Thermostat (Coolant
Temperature Below Thermostat Regulating Temperature))
115
115
115
135
136
115
109
PI639
PI675
PI694
P2088
P2089
P2090
P2091
I I
P2229 1197 I Barometric Pressure Circuit High
Throttle
Valve Adaptation Conditions Not Met
Throttle
Valve Adaptation Limp-Home Position Unknown
Throttle Valve Adaptation Spring Test Failed
Throttle
Valve Adaptation Spring Test Failed
Throttle
Valve Adaptation Spring Test Failed
Throttle Valve Adaptation Lower Mechanical Stop not Adapted
Throttle Valve Control Circuit
Throttle Valve Position Control, Control Deviation
PI 637
I I
P2270 1215 1 02 Sensor Signal Stuck Lean (Banic 1 Sensor 2)
PI 638 1160 I Throttle Valve Position Control Throttle Stucic Temporarily
162
161
135
136
21
21 19
19 Throttle
Valve Position Control Throttle
Stucic Permanently
Throttle Valve Actuator Start Test Re-Adaptation Required
Throttle Valve Actuator Start Test Spring Test and Limp-Home Position Failed
'A' Camshaft Position Actuator Control Circuit Low (Banlc 1)
'A' Camshaft Position Actuator Control Circuit High (Banlc 1)
'B' Camshaft Position Actuator Control Circuit Low (Bank 1)
'B' Camshaft Position Actuator Control Circuit High (Bank 1)
P2271
P2272
P2273
P3041
P3198 I I -
215
216
21 6
10481
10205 02
Sensor Signal Stucic Lean (Bank 1 Sensor 2)
02 Sensor Signal
Stuclc Lean (Bank 2 Sensor 2)
02 Sensor Signal Stuclc Lean (Bank 2 Sensor 2)
02 Sensor Lean and Rich Voltage Thresholds not Reached (Bank 2 Sensor 2)
Engine Coolant Temperature Gradient Too High
Engine Coolant Temperature Signal Stuck
P3199
P3238 1 10289 I Control Module Monitoring TPU Chip Defective
10207

Downloaded from www.Manualslib.com manuals search engine
On-Board ~ia~nosticsl
I I
PO340 1113 I Camshaft Position Sensor 'A' Circuit (Bank 1 or Single Sensor)
Engine
diagnostic trouble codes:
M62 engine (continued)
P-code
PO342
PO343
PO345
PO347
PO348
PO363
PO370
PO41 2
PO335 I111 I Crankshaft Position Sensor 'A' Circuit
BMW-FC
I I -
I I -
PO445 1 98 1 Evaporative Emission System Purge Control Valve Circuit Shorted
Explanation
113
113
114
114
114
62 112
85
PO41 3
PO41 8
PO420
PO430
PO440
PO442
PO442
PO443
PO444
Camshaft Position Sensor 'A' Circuit Low (Bank 1 or Single Sensor)
Camshaft Position Sensor
'A' Circuit High (Bank 1 or Single Sensor)
Camshaft Position Sensor
'A' Circuit (Bank 2)
Camshaft Position
Sensor'A' Circuit Low (Bank 2)
Camshaft Position Sensor 'A' Circuit High
(Banic 2)
Misfire Detected
- Fueling Disabled
Timing Reference High Resolution Signal
'A'
Secondary Air lniection System Switchinq Valve A Circuit
PO41 4 / 85 I Secondary Air Injection System Switching Valve A Circuit Shorted
85
84
40
45 93 183
188
98
98
PO450
PO452
PO453
PO455
PO456
PO491
PO492
PO500
PO506
I I
PI102 1163 I Idle Control System, Adaptation of Unmetered Air Mass Too Low
Secondary
Air Injection System Switching Valve A Circuit Open
Secondary Air Injection System Control
'A' Circuit
Catalyst System Efficiency Below Threshold (Bank 1)
Catalyst System Efficiency
Below Threshold (Bank 2)
Evaporative Emission System
Evaporative Emission System Leak Detected (small
leak)
Evaporative Emission System Leak Detected (small leak)
Evaporative Emission System Purge Control Valve Circuit
Evaporative Emission System Purqe Control Valve Circuit Open
I
I
185
185
185
183
187
80
81 120
32
PO507
Evaporative Emission System Pressure SensorISwitch
Evaporative Emission System Pressure SensorISwitch Low
Evaporative Emission System Pressure
SensorISwitch High
Evaporative Emission System
Leaic Detected (large leak)
Evaporative Emission System
Leal$ Detected (very small leak)
Secondary Air Injection System Insufficient Flow (Bank
1)
Secondary Air Injection System insufficient Flow (Bank 2)
Vehicle Speed Sensor
'A'
idle Air Control System RPM Lower Than Expected
PI103
PI130
PI131
PO600 1 220 I Serial Communication Link
32
idle Air
Control System RPM Higher Than Expected
163
17
23
Idle Control System, Adaptation of Unmetered Air Mass Too Large
02 Sensor Circuit Dynamic Test (Bank
1 Sensor 2)
02 Sensor Circuit Dynamic Test (Bank 2 Sensor 2)

Downloaded from www.Manualslib.com manuals search engine
On-Board ~ia~nosticsl
Engine diagnostic trouble codes: M62 engine (continued)
P-code
I I -
I I - -.
PI445 1186 / Diagnostic Module Tank Leakage (DM-TL) Pump Control Circuit Signal Low
PI357
PI382
PI386
PI413
PI414
PI441
PI442
PI443
PI444
P1356 1 53 I Misfire during Start Cylinder 8
BMW-FC
I P1523
I
I - -
1165 I 'A' Camshaft Position Actuator Signal Low (Banlc 1)
Explanation
P1381 1215 I Control Module Self-Test, Knock Control Onset (Bank 1)
53
21 6
21 4
84
84
1
1
1
186
PI 446
PI 447
PI 448
PI449
PI 450
PI451
PI452
PI476
Misfire Cylinder 8 with Fuel Cut-Off
Control Module Self-Test, Knock Control Test Pulse (Bank 1)
Control Module Self-Test, Knock Control Circuit Baseline Test (Bank 1)
Secondary Air Injection Pump Relay Control Circuit Signal Low
Secondary Air Injection Pump
Relay Control Circuit Signal High
Leakage Diagnostic Pump Control Open Circuit
Leakage Diagnostic Pump Control Circuit Signal Low
Leakage Diagnostic Pump Control Circuit Signal High
Diagnostic Module Tank Leakage (DM-TL) Pump Control Open Circuit
186
189
189
189
2
2
2
184
P1524
P1525
P1526
PI527
PI528
PI633
PI 634
PI 635
I I
PI 638 / 131 I Throttle Valve Position Control Throttle Stuck Temporarily
. -
Diagnostic Module Tank Leakage (DM-TL) Pump Control Circuit Signal High
Diagnostic Module
Tank Leakage (DM-TL) Pump Current Too High during Switching Solenoid Test
Diagnostic Module Tank Leakage (DM-TL) Pump Current Too Low
Diagnostic Module
Tank Leakage (DM-TL) Pump Current Too High
Diagnostic Module Tank Leakage (DM-TL) Switching Solenoid Control Open Circuit
Diagnostic Module
Tank Leakage (DM-TL) Switching Solenoid Control Circuit Signal Low
Diagnostic Module
Tank Leakage (DM-TL) Switching Solenoid Control Circuit Signal High
Leakaqe Diaqnostic Pump Clamped Tube
I I
165
165
166
166
166
136
133
134
'A' Camshaft Position Actuator Control Circuit Signal High (Banlc 1)
'A' Camshaft Position Actuator Control Open Circuit (Bank 1)
'A' Camshaft Position Actuator Control Open Circuit (Bank 2)
'A' Camshaft Position Actuator Control Circuit Signal Low (Bank 2)
'A' Camshaft Position Actuator Control Circuit Signal High (Bank 2)
Throttle Valve Adaptation Limp-Home Position Unknown
Throttle Valve Adaptation Spring Test Failed
Throttle Valve Adaptation Lower Mechanical Stop not Adapted
Throttle Valve Control Circuit
PI 636
PI639
P1643
P2088
P2089
PI 637 / 130 I Throttle Valve Position Control, Control Deviation
132
131
135
165
165 Throttle
Valve Position Control Thronle Stuck Permanently
Throttle Valve Actuator Start Test Amplifier Balancing Plausibility
'A' Camshaft Position Actuator Control Circuit Low (Banlc 1)
'A' Camshaft Position Actuator Control Circuit High (Bank 1)

Downloaded from www.Manualslib.com manuals search engine
INDEX 'tl
WARNING
Your common sense, good
judgemenl, and general alertness are
crucial to sale and successiul service
worlr. Belore attempting any work on
your
BMM be sure lo read 001
General Warnings and Cautions
and the
copyriglll page at the front 01
the manual. Review these warnings
and
caulions each lime you prepare
lo work on your BMW. Please also
read any warnings and cautions that
accompany
tile procedures in the
manual.
312-way valve (running losses)
see Fuel tank
Abbreviations, commonly used 600-14
ABS (antilock brake system)
see
Bral(es
A/C air distribution motors
see stepper motors (below)
blower final stage (resistor pack),
replacing
640-16
blower, removinglinslalling
640-1 5
compressor, replacing
640-24 condenser, replacing 64045
control panellmodule, removing1
installing
640-1 1
evaporakr, removinglinstalling 640-29
evaporator temperature sensor
640-12 expansion valve, removinglinstailing
640-27
IHKA/ IHKR system description 640-5
receiveridrier, replacing 640-26
stepper motors 640-1 3 ventilation microiilter, replacing
020-22. 640-17
see also Heating
Accelerator
iinlcage
see Maintenance
Activated carbon canister
see Fuel tank
ADS (auxiliary throttle valve)
130-57
Air compressor
330-44
Air conditioning
see
AIC
Air distribution (flap) motors
seeNC, stepper motors
Air filter see Maintenance
Air spring
300-6, 330-12
Airbag system (SRS)
2-stage
airbag 721-4
control module, replacing 721-7 driver airbag, removinglinstalling
721-8
iiead protection airbag 721-12 components 721-1 1
indicator
lighl721-4
passenger airbag, removinglinstalling
721-9 side-impact airbags crash sensor,
replacing
721-7
Airflow sensor see 130 under appropriate
fuel
injection system
Air pump
see 130 under appropriate fuel
injection system, secondary air
injection system
Air suspension
see Electronic height control
(EHC)
Alarm
see Anti-theft alarm
Alignment see
Wheei alignment
Aluminum suspension components
300-2
Antenna 650-6
Alternator see Battery, starter, alte rnator
Amplifier
650-4
Anti-theft alarm (DWA)
515-24 emergency disarming 515-31
Antifreeze (engine coolant)
see Maintenance
see also Cooling system
Antilock brake system (ABS) see Brakes
ASC see Brakes
ATF (automatic transmission fluid)
see Automatic transmission
see also Cooling systern
Automatic headlight adjustmenl
(LWR) see Lights
Automatic seat belt tensioner
720-4
Automatic shiftloclc
see
Gearshift
Automatic transmission
applications
200-3, 240-4
ATF 020-10, 200-4
capacity 240-8 checking 240-6
drainingifilling 240-7
heat exchanger 170-5
fluid pan and strainer 240-9 gearshift
see Gearshift
ID tag
200-3 range switch 610-6
removaliinstallation 240-10
steptronic see Gearshift
Auxiliary cooling fan
see
Coollng system, electric Ian
Auxiliary throttle valve (ADS)
130-57
Axle joint
see Drive axle
Back-up light switch
automatic transmission see Automatic transmission. range switch
- .~.~~~
manual transmission 230-8 -
- I