Page 21 of 37
39-24
Seal for front final drive, replacing
Special tools and equipment
Removing
Repair Manual, Engine Mechanical, Repair Group 26; removing and
installing exhaust system.
All Wheel Drive (AWD) vehicles:
VAG1383A engine/transmission hoist
- Remove right front exhaust pipe:
- Remove heat shield for selector lever cable.
- Remove center differential page 39
-56
.
- Remove bolts (arrows) at intermediate flange for front final drive.
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2
Page 22 of 37
39-25
Front Wheel Drive (FWD) vehicles:
WARNING!
All:
Notes: - Remove bolts at cover for front final drive opposite of shown tightening
sequence.
- Place VAG1383A engine/gearbox jack with universal mount
underneath.
Slowly and carefully remove cover for front final drive from
transmission housing. The spur gears can otherwise fall out of
the transmission. Do not reinstall spur gears that have fallen to the ground. The
transmission must be swapped in this case.
- Lift off cover i.e. intermediate flange for front final drive.Do not remove spur gears for front final drive. Secure spur gears so
they do not fall out. If the spur gears for front final drive were removed, the wheel marking
must face outward (away from transmission) for re installation.
Pa
ge 22 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.AT01.39.2
Page 24 of 37
39-27
All:
Tightening sequence:
Note:
When tightening bolts by hand, make sure the housing gap between
cover and transmission housing decreases evenly around circumference.
All Wheel Drive (AWD) vehicles:
Tightening torques
1. Stage: Tighten bolts 1 to 3 by hand2. Stage: Tighten bolts 1 to 14 in mentioned sequence to tightening
torque.
- Check ATF level and top off page 37
-133
.
- Install center differential page 39
-58
.
Component
Nm
Cover for front final drive to transmission housing
23
Intermediate flange for front final drive to transmission housing
23
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ge 24 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.AT01.39.2
Page 32 of 37
39-34
Tightening sequence:
Repair Manual, Suspension, Wheels, Steering, Repair Group 40; Drive axle, removing and installing
- Install cover for final drive.
1. Stage: Tighten bolts 1 to 3 by hand2. Stage: Tighten bolts 1 to 12 in mentioned sequence to tightening
torque.
- Install right drive flange.
- Install right transmission support page 37
-125
.
- Installing drive axles: - Top-up and check gear oil in front final drive page 39
-1 .
Pa
ge 32 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.AT01.39.2
Page 35 of 37
39-37
- Remove right drive axle:
Repair Manual, Suspension, Wheels,
Steering, Repair Group 40; Drive axle, removing and installing
- Remove right transmission support page 37
-
125
.
- Remove bolt for flange shaft (arrow) while securing against turning
using a drift.
- Place VAG1306 drip tray underneath.
- Remove right drive flange.
- Remove bolts for final drive cover opposite of shown tightening
sequence and remove cover.
Pa
ge 35 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.2