Page 1 of 166
24-1
Motronic Multiport Fuel
Injection (MFI) and ignition
system Component locations
Data Link Connector (DLC)
Fuel pump relay
Oxygen Sensor (O2S) behind Three Way
Catalytic Converter (TWC) -G130-, with Oxygen
Sensor (O2S) heater -Z29-
Located under knee bar, left side of steering
wheel
Position 6 on relay panel in driver's side footwell
Bank 1, sensor 2
In exhaust system behind TWC
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24-2
Oxygen Sensor (O2S) 2 behind Three Way
Catalytic Converter (TWC) -G131-, with Oxygen
Sensor (O2S) heater -Z30-
EVAP system Leak Detection Pump (LDP) -
V144-
Bank 2, sensor 2
In exhaust system behind TWC
In left-rear wheelhousing behind splash shield
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Page 4 of 166
24-4
6 -
Intake Air Temperature (IAT) sensor -G42-
7 -
Harness connector
For HO2S 2 -G108- with O2S heater -Z28-4-pin connector, blackFor bank 2, sensor 1
8 -
Harness connector For Knock Sensor (KS) 2 -G66-3-pin connector, blue
9 -
Harness connector For engine speed (RPM) sensor -G28-3-pin connector, gray
10 -
Electronics box (E-box)
Contains:Motronic Engine Control Module (ECM) -
J220- Secondary Air Injection (AIR) pump relay -
J299-
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24-8
26 -
Knock Sensor (KS) 1 -G61-
27 -
Fuel injectors
Cylinder 1: -N30-Cylinder 2: -N31-Cylinder 3: -N32-Cylinder 4: -N33-Cylinder 5: -N83-Cylinder 6: -N84-
28 -
Valve 1 for camshaft adjustment -N205-
29 -
Secondary Air Injection (AIR) pump motor
-V101-
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Page 11 of 166
output stage, and fuse for fuel pump.
Disconnect harness connectors from all fuel
injectors.
Afterward, erase Diagnostic Trouble Code
(DTC) memory.
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Page 121 of 166
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Fuel pump relay and connections,
checking
The fuel pump relay is located at relay position 6 on the relay panel on the
left side under the instrument panel.
Checking function of fuel pump relay -J17-
- Remove storage shelf in left-front footwell.
- Remove fuses 28, 29 and 34 from fuse panel.
- Connect VAG1527B LED voltage tester between Ground and one of
the two terminals for fuse 28.
- Briefly crank starter.
LED test light must light up.
Fuel pump relay must be actuated (can be felt and heard)
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If the fuel pump does not respond:
- Check fuel pump relay actuation page 24
-
99
.
If the LED test light does not light up:
- Repeat test at other terminal of fuse 28.
If the LED light still does not light up:
- Check wiring for open or short circuits between fuse 28 and terminal 30
at relay position 6, using the applicable wiring diagram. Repair wiring
as necessary.
Specified value: max. 1.5
Note:
This step lets the fuel pump run without the engine running. The closed
throttle position switch must be closed during the test, or the selected fuel
injector will discharge fuel when it is actuated 5 times. - Connect VAG1527B LED voltage tester between Ground and one of
the two terminals for fuse 29.
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Page 123 of 166
- Initiate output Diagnostic Test Mode (DTM) and advance to test of
cylinder 1 fuel injector -N30- page 01
-51
.
LED test light must light up
Fuel pump relay must be activated
Fuel pump must run
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