Page 9 of 35
17-9
Repair Manual, Maintenance
17 -
Oil pressure switch -F1-, 1.4 bar - 25 Nm
Black insulationChecking Page 17
-30
18 -
Sealing ring
If seal is leaking, cut open and replace
19 -
15 Nm +
1/4 turn (90 ) further
Always replace
20 -
Gasket Always replaceEngage in projections on oil cooler
21 -
Oil filter Observe change intervalsObserve installation instructions on oil filterTighten to 20 Nm
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Page 10 of 35
17-10
22 -
25 Nm
23 -
Oil cooler
See note Page 17
-1
Ensure clearance to adjacent componentsCoolant hose connection diagram Page 19
-2
24 -
Oil filter bracket
With pressure relief valve, approx. 4 bar
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Page 11 of 35
17-11
Oil pan, removing and installing
Special tools and equipment
Support bar 10-222A
Lifting tackle 2024 A
Socket 3249
Workshop crane VAG 1202 A
Electric drill with plastic brush attachment
Protective goggles
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Page 12 of 35
17-12
Removing
Engine in vehicle
Lock carrier must be in service position
Page 13
-1 .
- Unbolt bracket for sound insulation -arrow-.
- Remove air duct hose on bottom left on charge air cooler.
- Remove engine cover -arrows-.
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Page 13 of 35
17-13
- Remove seal from plenum chamber cover in direction of arrow.
- Remove plenum chamber cover -1- from front.
- Remove nut -arrow- from top of left engine mounting.
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Page 14 of 35
17-14
- Set up support bar 10-222 A on fender panel flanges.
- Remove lifting eye from lifting tackle 2024 A.
- Replace pin -1- in center hole on lifting tackle and secure with locking
pin.
- Engage pin on lifting tackle 2024 A on spindle of support bar 10-222 A.
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Page 15 of 35
17-15
CAUTION!
The hooks and locating pins of the lifting tackle must be secured
with locking pins -arrows in illustration-. - Engage lifting tackle 2024 A in front and rear lifting eyes on engine.
- Pretension engine with spindle of support bar, do not lift.
- Drain engine oil.
- Remove oil return line of exhaust turbocharger from oil pan.
- Disconnect electrical connector -arrow- from oil level sender.
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Page 16 of 35
17-16
Vehicles with automatic transmission:
Note:
Observe cleanliness rules when working on the
automatic transmission:
Repair Manual, 5 Spd. Automatic
Transmission 01V, Repair Group 37
Note:
Ignore positions -1- and -2-.
All models: - Remove bolt -3- and disconnect ATF lines from transmission.
- Remove bracket for ATF lines from engine.
- Move ATF lines aside.
- Remove stop for torque reaction support -arrows-.
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