1999 YAMAHA YZF-R7 wiring

8 - 2
–+ELEC

SWITCHES
EB801000
SWITCHES
CHECKING SWITCH CONTINUITY
Check each switch for continuity with the
pocket tester. If the continuity reading is
incorrect, check the wiring connections and
if necessary, replace the switch.
CAUTION:

Never insert the tester probes into the cou-
pler terminal slots
1
. Always insert the
probes from the opposite end of the cou-
pler, taking care not to loosen or damage
the leads.
NOTE:

• Before checking for continuity, set the
pocket tester to “0” and to the “
W

´
1”
range.
• When checking for continuity, switch back
and forth between the switch positions a
few times.
The terminal connections for switches (e.g.,
main switch, engine stop switch) are shown
in an illustration similar to the one on the
left.
The switch positions
a
are shown in the far
left column and the switch lead colors
b
are shown in the top row in the switch illus-
tration.
NOTE:

“ ” indicates a continuity of electric-
ity between switch terminals (i.e., a closed
circuit at the respective switch position).
The example illustration on the left shows
that:
There is continuity between blue/red and
red when the switch is set to “ ”.
There is continuity between blue/red and
blue, between brown/blue and red, and
between blue/yellow and blue/black when
the switch is set to “ON”.
Pocket tester
90890-03112
ONR
Br/LL/YL/B
OFF
ab
Br/L
L/B R
L/Y

8

8 - 8
–+ELECIGNITION SYSTEM
TROUBLESHOOTING
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
No good
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK The ignition system fails to operate (no spark or intermittent spark).
Check the main and ECU fuses for
continuity.Replace.
Check the condition of the bat-
tery.Recharge or replace.
Check the spark plug. Re-gap or replace.
Measure the ignition spark gap. Ignition system is OK.
Measure the ignition coil resis-
tance.Replace.
Measure the pickup coil resis-
tance.Replace.
Check the main switch. Replace.
Check the engine stop switch.Replace the right handlebar
switch.
Check the neutral switch. Replace.
Check the diode. Replace.
Check the sidestand switch. Replace.
Check the relay unit. Replace.
Check the entire ignition sys-
tem’s wiring.Repair or replace.
Replace the CDI unit.
No good
No good
No good
No good
No good
No good
No good
No good
No good
OK
No good
No good
No good

8 - 13
–+ELECELECTRIC STARTING SYSTEM
TROUBLESHOOTING
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK The starter motor fails to turn.
Check the main and ECU fuses for
continuity.Replace.
Check the condition of the bat-
tery.Recharge or replace.
Check the starter motor. Repair or replace.
Check the relay unit. Replace.
Check the starter relay. Replace.
Check the diodes. Replace.
Check the main switch. Replace.
Check the engine stop switch.Replace the right handlebar
switch.
Check the neutral switch. Replace.
Check the sidestand switch. Replace.
Check the clutch switch. Replace.
Check the start switch.Replace the right handlebar
switch.
Check the entire starting sys-
tem’s wiring.Repair or replace.
No good
No good
No good
No good
No good
No good
No good
No good
No good
No good
No good
No good
No good

8 - 17
–+ELECCHARGING SYSTEM
TROUBLESHOOTING
C0NTINUITYOK
C0NTINUITYOK
No good
C0NTINUITYOK
C0NTINUITYOK
NOTE:
• Before troubleshooting, remove the following part(-s):
1) bottom cowling
2) front cowling
3) rear cowling
• Troubleshoot with the following special tool(-s).
The battery is not being charged.
Check the main fuse for continu-
ity.Replace.
Check the condition of the bat-
tery.Recharge or replace.
Measure the charging voltage. The charging circuit is OK.
Measure the stator coil assembly
resistance.Replace.
Check the entire charging sys-
tem’s wiring.Repair or replace.
Replace the rectifier/regulator.
Engine tachometer
90890-06760
Pocket tester
90890-03112
No good
No good
No good
No good
ON

8 - 20
–+ELECLIGHTING SYSTEM
TROUBLESHOOTING
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
NOTE:
• Before troubleshooting, remove the following part(-s):
1) bottom cowling
2) front cowling
3) rear cowling
• Troubleshoot with the following special tool(-s).
Any of the following fail to light: headlight, high beam indicator light, taillight, auxiliary light
or meter light.
Check the main and headlight
fuses for continuity.Replace.
Check the condition of the bat-
tery.Recharge or replace.
Check the bulbs and bulb sockets. Replace.
Check the LED’s of the indicator
light.Replace the meter assembly.
Check the main switch. Replace.
Check the lights switch. Replace the left handlebar switch.
Check the dimmer switch. Replace the left handlebar switch.
Check the pass switch. Replace the left handlebar switch.
Check the entire lighting sys-
tem’s wiring.Repair or replace.
Pocket tester
90890-03112
No good
No good
No good
No good
No good
No good
No good
No good
No good

8 - 22
–+ELECSIGNALING SYSTEM
TROUBLE SHOOTING
• Any of the following fail to light: turn signal light, brake light or an indicator light.
• The horn fails to sound.
Check the main and signal system fuses
continuity.
Check the condition of the battery.
Check the main switch.
Check the entire signaling system’s wiring.
Check the bulbs and
bulb sockets.
Check the LED’s of
the indicator light.
Check the brake
switchs.
Replace the meter
assembly.
Check the neutral
switch.
Replace the meter
assembly. Check the relay unit.
Check the continuity of the thermistor in the fuel pump.OK
OK
OK
OK
OK
OK
OK
OK
OK
OKNo good
No good
No good
No goodReplace.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.Recharge or replace.
Recharge or replace.
No goodNo good
No good
No good
No good
No good
No good
No good No good
No good OK
OK
BAD
OK Check the horn switch.
Check the horn. Replace.
Replace. Check the turn signal
switch.
Replace the turn
signal relay.
Replace the meter
assembly.
Replace the meter
assembly.
Replace the meter
assembly.Check the oil level
switch.
Replace the fuel
pump. Replace the left
handlebar switch.
Replace the
left handlebar
switch.

8 - 25
–+ELECCOOLING SYSTEM
TROUBLESHOOTING
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
C0NTINUITYOK
NOTE:
• Before troubleshooting, remove the following part(-s):
1) bottom cowling
2) front cowling
3) rear cowling
• Troubleshoot with the following special tool(-s).
• The radiator fan motor fails to turn.
• The coolant temperature meter needle fails to move when the engine is warm.
Check the main and radiator fan
motor fuses for continuity.Replace.
Check the condition of the bat-
tery.Recharge or replace.
Check the main switch. Replace.
Check the radiator fan motor. Replace.
Check the thermo switch. Replace.
Check the entire cooling system’s
wiring.Repair or replace.
Pocket tester
90890-03112
No good
No good
No good
No good
No good
No good

8 - 29
–+ELECELECTRONIC FUEL INJECTION SYSTEM
1Main switch
5Battery
6Main fuse
CCamshaft sensor
DThrottle position sensor
EIntake air pressure sensor
FAtmospheric pressure sensor
GIntake air temperature sensor
HCoolant temperature sensor
IPickup coil
JECU
KCylinder #1-injector 1
LCylinder #2-injector 1
MCylinder #3-injector 1
NCylinder #4-injector 1
OCylinder #1-injector 2
PCylinder #2-injector 2
QCylinder #3-injector 2
RCylinder #4-injector 2
XFall detection switch
YSpeed sensor
yFuel pump
zMain relay
}Engine stop switch
ŒElectronic fuel injection system fuse
£ECU fuse
TROUBLESHOOTING
NOTE:
• Before troubleshooting, remove the following part(-s):
1) bottom cowling
2) front cowling
• Troubleshoot with the following special tool(-s).
The condition code is displayed by the tachometer.
Check the condition code list to
identify the faulty part. Refer to
“ELECTRICAL CONTROL SYS-
TEM”.
In diagnosis mode, select the
appropriate diagnosis code to
check the operation of the faulty
part.Check the
wiring.Replace.
Co, diagnosis switch box
90890-03171
Test coupler adapter
90890-03149
Out of specifi-
cationNo good