In production, Volvo has partly or completely phased out several chemicals including freons, lead chromates,
naphtanates, asbestos, mercury and cadmium; and reduced the amount of chemicals used in our plants 50% since 1991.
In use, Volvo was the first in the world to introduce into production a three-way catalytic converter with a Lambda
sond, now called oxygen sensor, in 1976. The current version of this highly efficient system reduces emissions of
harmful substances (CO, HC, NOx) from the exhaust pipe by approximately 95% and the search to eliminate the
remaining emissions continues. Volvo is the only automobile manufacturer to offer CFC-free retrofit kits for the air
conditioning system for all models back to the M/Y 1975 240. Advanced electronic engine controls, refined
purification systems and cleaner fuels are bringing us closer to our goal.
After Volvo cars and parts have fulfilled their use, recycling is the next critical step in completing the life cycle. The
metal content is about 75% of the total weight of the car, which makes the car among the most recycled industrial
products. In order to have efficient and well controlled recycling, many Volvo variants have printed dismantling
manuals indication the weight and material of individual components. For Volvo, all homogeneous plastic parts
weighing more than 1.7 oz. (50 grams)are marked with international symbols that indicate how the component is to be
sorted for recycling.
In addition to continuous environmental refinement of conventional gasoline-powered internal combustion engines,
Volvo is actively looking at advanced technology alternative-fuel vehicles.
When you drive a Volvo, you become our partner in the work to lessen the car's impact on the environment. To reduce
your vehicle's environmental impact, you can:
Maintain proper air pressure in your tires. Tests have shown decreased fuel economy with improperly inflated
tires Follow the recommended maintenance schedule
Drive at a constant speed
See an authorized Volvo retailer as soon as possible for inspection if the check engine (malfunction indicator)
lamp illuminates, or stays on after the vehicle has started
Properly dispose of any vehicle related waste such as used motor oil, used batteries, brake pads, etc.
When cleaning your car, use Volvo's own car care products, all of which have systematically been adapted to
the environment.
Contents
Table of Contents
Page No.
Chapter and Subject
pg. 1Chapter 1 - Occupant safety
pg. 16
Chapter 2 - Instruments and controls
pg. 41
Chapter 3 - Body and interior
pg. 65
Chapter 4 - Starting and driving
pg. 85
Chapter 5 - Wheels and tires
pg. 91
Chapter 6 - In case of emergency
pg. 109
Chapter 7 - Car care
pg. 115
Chapter 8 - Volvo Service
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Washing the car
The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause
damage.
NOTE: It is particularly important to wash the car frequently in the wintertime to prevent corrosion, when salt has
been used on the roads.
When washing the car, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you wash
with a sponge, and plenty of water, to avoid scratching.
Bird droppings: Remove from paintwork as soon as possible. Otherwise the finish may be permanently damaged.
A detergent can be used to facilitate the softening of dirt and oil.
A water-soluble grease solvent may be used in cases of sticky dirt. However, use a washplace equipped with a
drainage separator.
Dry the car with a clean chamois and remember to clean the drain holes in the doors and rocker panels.
The power radio antenna (sedans) must be dried after washing.
Tar spots can be removed with kerosene or tar remover after the car has been washed.
A stiff-bristle brush and lukewarm soapy water can be used to clean the wiper blades. Frequent cleaning improves
visibility considerably.
Wash off the dirt from the underside (wheel housings fenders, etc.).
In areas of high industrial fallout, more frequent washing is recommended.
CAUTION: During high pressure washing the spray mouthpiece must never be closer to the vehicle than 13" (30
cm). Do not spray into the locks.
When washing or steam cleaning the engine, avoid spraying water or steam directly on the electrical components or
toward the rear side of the engine.
After cleaning the engine, the spark plug wells should be inspected for water and blown dry if necessary.
Suitable detergents
Special car washing detergents should be used. A suitable mixture is about 2.5 fl. oz. (8.5 cl) of detergent to 2.6 US
gal. (10 liters) of warm water. After washing with a detergent the car should be well rinsed with clean water. WARNING!
When the car is driven immediately after being washed, apply the brake several times in order to remove any
moisture from the brake linings.
Engine cleaning agents should not be used when the engine is warm. This constitutes a fire risk.
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Chapter 8 - Service and routine maintenance
pg. 115 Volvo Service
Service - an investment
An investment which will pay dividends in the form of improved reliability, durability, and resale value. Page No. Subject
pg. 116
Label information
pg. 117
Maintenance service, Warranty
pg. 118-119
Maintenance schedule
pg. 120-121
Servicing
pg. 122
Fuel/emissions systems
pg. 123
Lubrication
pg. 124-125
Engine oil
pg. 126
Power steering fluid, Brake/clutch system fluid reservoir
pg. 127
Automatic transmission fluid
pg. 128
Drive belt, Air pump system
pg. 129
Windshield washer nozzle, Washer fluid reservoir
pg. 130
Coolant
pg. 131
Engine compartment
pg. 132
Battery maintenance
pg. 116 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel tank cover)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery etc. The plate is located in the engine
compartment, on the inside of left front fender. headlight.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
Standards (Canada)
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
7 Child safety latch label
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Timing belt - all engines3
1) See section "Engine oil" for detailed information
NOTE: The oil should be changed at these intervals or after 750 hours of driving or after 12 months which ever
occurs first.
2) For services beyond 90,000 miles (144,000 km), please refer to the Warrenty and Service Records.
3) For proper functioning of the vehicle and its emission control system, the timing belt and tensioner must be
replaced every 105,000 miles (168,000 km).
pg. 119 Maintenance schedule (cont.)
Maintenance schedule
A = Adjust (Correct if necessary)
I = Inspect (Correct or Replace if necessary)
R = Replace
L = Lubricate
Maintenance Operation thousand miles
(thousand km) 7.5
(12)15
(24)22.5
(36) 30
(48)37.5
(60) 45
(72)52.5
(84) 60
(96)67.5
(108) 75
(120)82.5
(132)90
(144)
ENGINE SYSTEM MAINTENANCE
ENGINE
Fuel line Filter
1
PCV Nipple (orifice)/hoses,clean I I
Battery (check charge and electrolyte level) III II II II III
BRAKES
Inspect brakes, replace components as necessary II II II II III
Brake Fluid
2 -check
I I I I I I
STEERING/SUSPENSION
Tires
3, check pressure, wear and condition I
II II II II III
Check power steering fluid level I I I I I
BODY
Power antenna (clean) L L L L L L
Trunk/hood, hinges and latches L L L
Air cabin filter( see page 121
) R R R R R R
1) Replace at 105,000 miles (168,000 km)
2) Brake fluid should be changed at owner request every second year or 30,000 miles (48,000 km). The fluid should be
replaced once a year or every 15,000 miles (24,000 km) when driving under extremely hard conditions (mountain
driving, etc.)
3) Rotate tires at owner request.
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The following items should be checked weekly by the driver (it takes only a few minutes).
Engine oil level
Horns
Brake fluid level
Windshield wipers
Radiator coolant level
Tire pressure (all five tires)
Operation of all lights
Level of windshield washer fluid
The following should also be carried out at regular intervals:
Washing (check all drain holes)
Polishing
Cleaning
Contents | Top of Page
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Type: Positive pressure, closed system
Thermostat begins to open at 186°F (90°C)
Turbo -charged models 180° F (87° C)
Coolant: Volvo original coolant/anti-freeze
Capacity: 7.6 US qts. (7.2 liters)
Turbo -charged models - 7.4 US qts. (7.0 liters)
Fuel system
The engine is equipped with a multiport fuel injection system
Distributor ignition system
Firing order 1-2-4-5-3
Distributor ignition setting Not adjustable
Spark plugs Bosch FR 7 DC or Champion RC9YC
Spark plug gap 0.028" (0.7 mm)
Turbo -charged models: Champion RC8PYP (or equivalent)
Spark plug gap 0.03" (0.75 mm)
Tightening torque 18.4 ft. lbs. +/- 3.7 ft. lbs. (25 Nm +/- 5 Nm)WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in
unintended movements and body injury.
Replacing spark plugs
The spark plugs should be changed every 30,000 miles (48,000 km). However, city driving or fast highway driving
may necessitate changing after 15,000 miles (24,000 km) of driving. When installing new plugs, be sure to fit the right
type and use correct torque, see "Specifications". When changing the plugs, check that the suppressor connectors are in
good condition. Cracked or damaged connectors should be replaced. When changing the spark plugs, clean the
terminals and the rubber seals.
Front suspension
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Concealed storage bin (wagon)..............60Coolant - checking/changing...............130Coolant level sensor.......................21Coolant level warning light................19Cooling system.........................74,136Courtesy lights - exterior.................22Cross bars (AWD XC)........................75Cruise control.............................31
D
Daytime running lights.....................26Demister - rear window.....................25Dimensions................................140Diversity antenna.........................197Doors and locks............................43Drive belt................................128Driving economy............................68
E
EBD (Electroinc Brake -force Distribution)..81ECC - Electronic Climate Control........38,39Electrical system......................74,138Electrically operated driver's seat........50Electrically operated front seats......49,108Electrically operated sun roof.............52Electrically-operated windows..........40,108Electroinc Brake Distribution (EBD)........81Electroinc Brake -force Distribution (EBD)..81Emergency towing...........................76Emergency warning flashers.................25Emissions systems.........................122Engine....................................135Engine compartment........................131Engine oil............................125,134Engine oil - checking/changing............124Engine oil pressure........................19Exterior courtesy lights...................22
F
Fog light - rear........................19,24Fog lights - front.........................24Folding front seat (sedans/wagons).........63Folding rear seat (sedan)..................57Folding rear seat (wagon)...............58,59Four wheel drive.......................73,120..changing wheels..........................93..snow chains..............................87..towing...................................77Front courtesy lights......................51Front seats................................49Front seats - heated.......................32Front suspension..........................136Fuel gauge.................................18Fuel level.................................19Fuel requirements..........................66Fuel system...........................122,136Fuel tank cover - opening..................67Fuses.............................102,103,104
G
Gas tank cover - opening...................67Generator..............................19,138Generator warning light....................21
H
Hand brake.................................32Handling...................................75Hazard warning flashers....................25
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Headlight adjustment.......................96Headlight wiper blades - replacing........107Headlights.................................22Heated front seats.........................32Heated side -view mirrors...................25Heating..............................36,37,39Heating and air conditioning...............35High beams.................................19Hood.......................................53
I
Ignition switch............................23Immobilizer(start inhibitor)...............42Instrument illumination....................24Instruments.............................16,17Integrated booster cushion.................10
J
Jack (sedan)...............................55Jack (wagon)...............................56Jump starting..............................78
K
Keyless entry system.......................44Keylock....................................69Keys.......................................42Kick -down..................................71
L
Label information.........................116Lock button - tailgate.....................47Lock button - central......................43Locks......................................43Long distance trips........................83Long load storage (sedan)..................63Lubrication...............................123Luggage net - wagon........................61Lumbar support.............................49
M
Maintenance schedule......................118Maintenance service.......................117Malfunction indicator lamp..............19,20Manual transmission....................70,137Manual transmission fluid.................134Memory function - front seats..............49Mirrors - rear/side view...................50
O
Occupant safety............................14Octane rating..............................67Odometer...................................18Oil pressure warning light.................20On-call...................................140
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