In production, Volvo has partly or completely phased out several chemicals including freons, lead chromates,
naphtanates, asbestos, mercury and cadmium; and reduced the amount of chemicals used in our plants 50% since 1991.
In use, Volvo was the first in the world to introduce into production a three-way catalytic converter with a Lambda
sond, now called oxygen sensor, in 1976. The current version of this highly efficient system reduces emissions of
harmful substances (CO, HC, NOx) from the exhaust pipe by approximately 95% and the search to eliminate the
remaining emissions continues. Volvo is the only automobile manufacturer to offer CFC-free retrofit kits for the air
conditioning system for all models back to the M/Y 1975 240. Advanced electronic engine controls, refined
purification systems and cleaner fuels are bringing us closer to our goal.
After Volvo cars and parts have fulfilled their use, recycling is the next critical step in completing the life cycle. The
metal content is about 75% of the total weight of the car, which makes the car among the most recycled industrial
products. In order to have efficient and well controlled recycling, many Volvo variants have printed dismantling
manuals indication the weight and material of individual components. For Volvo, all homogeneous plastic parts
weighing more than 1.7 oz. (50 grams)are marked with international symbols that indicate how the component is to be
sorted for recycling.
In addition to continuous environmental refinement of conventional gasoline-powered internal combustion engines,
Volvo is actively looking at advanced technology alternative-fuel vehicles.
When you drive a Volvo, you become our partner in the work to lessen the car's impact on the environment. To reduce
your vehicle's environmental impact, you can:
Maintain proper air pressure in your tires. Tests have shown decreased fuel economy with improperly inflated
tires Follow the recommended maintenance schedule
Drive at a constant speed
See an authorized Volvo retailer as soon as possible for inspection if the check engine (malfunction indicator)
lamp illuminates, or stays on after the vehicle has started
Properly dispose of any vehicle related waste such as used motor oil, used batteries, brake pads, etc.
When cleaning your car, use Volvo's own car care products, all of which have systematically been adapted to
the environment.
Contents
Table of Contents
Page No.
Chapter and Subject
pg. 1Chapter 1 - Occupant safety
pg. 16
Chapter 2 - Instruments and controls
pg. 41
Chapter 3 - Body and interior
pg. 65
Chapter 4 - Starting and driving
pg. 85
Chapter 5 - Wheels and tires
pg. 91
Chapter 6 - In case of emergency
pg. 109
Chapter 7 - Car care
pg. 115
Chapter 8 - Volvo Service
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Chapter 4 - Starting and driving
pg. 65 Starting and driving
Starting and driving
This section on starting and driving contains items such as starting the engine, operating the gear selector, towing,
trailers, etc. Page No.
Subject
pg. 66Break-in period
pg. 66-67
Fuel requirements, Refueling
pg. 68
Driving economy
pg. 69
Starting the engine
pg. 70
Manual transmission
pg. 70-73
Automatic transmission, All Wheel Drive (AWD)
pg. 74-75
Points to remember
pg. 76
Emergency towing
pg. 77
Vehicle towing information
pg. 78
Jump starting
pg. 79
Three-way catalytic converter
pg. 80
Brake system, ABS
pg. 81
TRACS/STC
pg. 82
Winter driving
pg. 83
Long distance trips
pg. 84
Trailer towing
pg. 66 Break-in period, Fuel requirements
A new car should be broken-in
Refrain from utilizing your car's full driving potential during the first 1,200 miles (2,000 km) including the "kick -
down" function (automatic transmission).
NOTE - ENGINE OIL:
Although some oil consumption occurs during normal engine operation, more oil is consumed when the engine is new
as the internal parts generate higher friction while wearing-in to each other. From the time the engine is new until the
first service is performed, the oil consumption could be higher than normal. For this reason, it is especially important
to check the oil every time you refuel your car during this period. See page 124
.
In general, the rate of oil consumption depends on such factors as: engine temperature, length of trip, driving
conditions, oil viscosity and quality, engine speed and acceleration/deceleration.
Checking your engine oil level each time the car is refueled is one of the most important items you can perform to
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Incorrect spark plug gap
Dirty air cleaner
Dirty engine oil and clogged oil filter
Dragging brakes
Incorrect front end alignment
Some of the above mentioned items and others are checked at the standard Maintenance Service intervals.
NOTE: ( D )rive or 5th gear (manual transmissions) should be used as often as possible to help improve fuel economy.
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Timing belt - all engines3
1) See section "Engine oil" for detailed information
NOTE: The oil should be changed at these intervals or after 750 hours of driving or after 12 months which ever
occurs first.
2) For services beyond 90,000 miles (144,000 km), please refer to the Warrenty and Service Records.
3) For proper functioning of the vehicle and its emission control system, the timing belt and tensioner must be
replaced every 105,000 miles (168,000 km).
pg. 119 Maintenance schedule (cont.)
Maintenance schedule
A = Adjust (Correct if necessary)
I = Inspect (Correct or Replace if necessary)
R = Replace
L = Lubricate
Maintenance Operation thousand miles
(thousand km) 7.5
(12)15
(24)22.5
(36) 30
(48)37.5
(60) 45
(72)52.5
(84) 60
(96)67.5
(108) 75
(120)82.5
(132)90
(144)
ENGINE SYSTEM MAINTENANCE
ENGINE
Fuel line Filter
1
PCV Nipple (orifice)/hoses,clean I I
Battery (check charge and electrolyte level) III II II II III
BRAKES
Inspect brakes, replace components as necessary II II II II III
Brake Fluid
2 -check
I I I I I I
STEERING/SUSPENSION
Tires
3, check pressure, wear and condition I
II II II II III
Check power steering fluid level I I I I I
BODY
Power antenna (clean) L L L L L L
Trunk/hood, hinges and latches L L L
Air cabin filter( see page 121
) R R R R R R
1) Replace at 105,000 miles (168,000 km)
2) Brake fluid should be changed at owner request every second year or 30,000 miles (48,000 km). The fluid should be
replaced once a year or every 15,000 miles (24,000 km) when driving under extremely hard conditions (mountain
driving, etc.)
3) Rotate tires at owner request.
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The following items should be checked weekly by the driver (it takes only a few minutes).
Engine oil level
Horns
Brake fluid level
Windshield wipers
Radiator coolant level
Tire pressure (all five tires)
Operation of all lights
Level of windshield washer fluid
The following should also be carried out at regular intervals:
Washing (check all drain holes)
Polishing
Cleaning
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Type: Positive pressure, closed system
Thermostat begins to open at 186°F (90°C)
Turbo -charged models 180° F (87° C)
Coolant: Volvo original coolant/anti-freeze
Capacity: 7.6 US qts. (7.2 liters)
Turbo -charged models - 7.4 US qts. (7.0 liters)
Fuel system
The engine is equipped with a multiport fuel injection system
Distributor ignition system
Firing order 1-2-4-5-3
Distributor ignition setting Not adjustable
Spark plugs Bosch FR 7 DC or Champion RC9YC
Spark plug gap 0.028" (0.7 mm)
Turbo -charged models: Champion RC8PYP (or equivalent)
Spark plug gap 0.03" (0.75 mm)
Tightening torque 18.4 ft. lbs. +/- 3.7 ft. lbs. (25 Nm +/- 5 Nm)WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in
unintended movements and body injury.
Replacing spark plugs
The spark plugs should be changed every 30,000 miles (48,000 km). However, city driving or fast highway driving
may necessitate changing after 15,000 miles (24,000 km) of driving. When installing new plugs, be sure to fit the right
type and use correct torque, see "Specifications". When changing the plugs, check that the suppressor connectors are in
good condition. Cracked or damaged connectors should be replaced. When changing the spark plugs, clean the
terminals and the rubber seals.
Front suspension
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Concealed storage bin (wagon)..............60Coolant - checking/changing...............130Coolant level sensor.......................21Coolant level warning light................19Cooling system.........................74,136Courtesy lights - exterior.................22Cross bars (AWD XC)........................75Cruise control.............................31
D
Daytime running lights.....................26Demister - rear window.....................25Dimensions................................140Diversity antenna.........................197Doors and locks............................43Drive belt................................128Driving economy............................68
E
EBD (Electroinc Brake -force Distribution)..81ECC - Electronic Climate Control........38,39Electrical system......................74,138Electrically operated driver's seat........50Electrically operated front seats......49,108Electrically operated sun roof.............52Electrically-operated windows..........40,108Electroinc Brake Distribution (EBD)........81Electroinc Brake -force Distribution (EBD)..81Emergency towing...........................76Emergency warning flashers.................25Emissions systems.........................122Engine....................................135Engine compartment........................131Engine oil............................125,134Engine oil - checking/changing............124Engine oil pressure........................19Exterior courtesy lights...................22
F
Fog light - rear........................19,24Fog lights - front.........................24Folding front seat (sedans/wagons).........63Folding rear seat (sedan)..................57Folding rear seat (wagon)...............58,59Four wheel drive.......................73,120..changing wheels..........................93..snow chains..............................87..towing...................................77Front courtesy lights......................51Front seats................................49Front seats - heated.......................32Front suspension..........................136Fuel gauge.................................18Fuel level.................................19Fuel requirements..........................66Fuel system...........................122,136Fuel tank cover - opening..................67Fuses.............................102,103,104
G
Gas tank cover - opening...................67Generator..............................19,138Generator warning light....................21
H
Hand brake.................................32Handling...................................75Hazard warning flashers....................25
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are not connected to a suitable antenna can cause faults in the car's electronic controlsystems. Your car is equipped with an accessory connector located under the dashboard on the
driver's side. Please consult your Volvo retailer if you have any questions before connecting
accessory or optional equipment to the vehicle's electrical systems.
Carbon monoxide
Carbon monoxide is a poisonous, colorless and odorless gas which is present in all exhaust
gases. If you ever smell exhaust fumes from inside the vehicle, make sure the passenger
compartment is ventilated and immediately return the vehicle to you th retailer for correction.
Never sit in a parked or stopped car for any extended amount of time, nor have it unattended
while the engine is running.
Never operate the engine in confined, unventilated areas.
Back Cover
The following should be checked regularly: *
1 Washer fluid reservoir should be filled with water and solvent
(wintertime: windshield washer anti -freeze). See page 129
.
2 Coolant level should be between the expansion tank marks.
Mixture: 50% anti -freeze and 50% water. See page 130
.
3 Power steering - When cold, the level must not be above the
COLD mark and when hot it must not be above the HOT mark. Top up
if the level drops to the ADD mark with ATF fluid. See page 126
.
4 Engine oil level should be between the dipstick marks. The
distance between the marks represents approx. 1.6 US qts (1.5
liter). See page 124
.
5 Brake fluid - check, without removing the cap, that the level
is above the MIN mark. Use brake fluid DOT 4+. See page 126
.
* Engine oil should be checked each time the car is refuelled.
Octane rating, see page 67
Tire pressure, see label located on inside of the fuel filler flap.
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