1999 VOLVO S80 engine

Main fuses
LocationAmperage
1 Air pump (certain models) 60A
2 Engine compartment/passenger compartment 60A
3 Engine compartment/passenger compartment 60A
4 Engine compartment/passenger compartment 60A
5 -
6 -
7 Electric cooling fan 60A
8 - 60A
Ordinary fuses
LocationAmperage
1 High beams 20A
2 Low beams 15A
3 Brake light connector 5A
4 Windshield wipers 25A
5 Windshield washers, headlight washers (certain models) 15A
6 -
7 -
8 Horn 15A
9 -
10 -
11 ABS 30A
12 ABS 30A
13 Starter motor 25A
14 Engine control systems 5A
15 -
16 A/C compressor, throttle sensor, automatic transmission 20A
17 Air pump, electric cooling fan, A/C compressor, ignition coil 20A
18 Mass air flow sensor, engine control module, fuel injectors 15A
19 Emission controls 20A
20 Crankcase ventilation heater, turbo control valve 15A
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Ordinary fuses
LocationAmperage
1 Rear electrical module, trunk lights 10A
2 Rear fog light 10A
3 Brake lights 15A
4 Backup lights 10A
5 -
6 Trunk release 10A
7 Folding rear outboard head restraints 10A
8 Central locking system - rear doors/fuel tank cover 15A
9 Connector for trailer 20A
10 CD changer 10A
pg.92 Replacing bulbs
Replacing high/low beam headlight bulbs
The headlight bulbs must be replaced from the engine compartment.
CAUTION:
· Do not touch the glass on halogen bulbs with your fingers. Grease, oil or any other impurities can be carbonized onto
the bulb and cause damage to the reflector.
· Be sure to use bulbs of the correct type and voltage.
Removing a defective bulb
To remove a defective bulb:
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1 9 9 9
VOLVO S80
Chapter 9 - Specifications
pg.117 Specifications
Label information118
Dimensions and weights119
Engine/transmission specifications120
Oil/fluid specifications and volumes121
Fuel system, Distributor ignition system, Suspension122
Electrical system123
Volvo On Call, Service manuals124
pg.118 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel tank cover)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery, etc. The plate is located in the engine
compartment, on the inside of the left front fender.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
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Curb weight
6 cyl.3560-3600 Ibs (1610-1635 kg) 1610-1635 kg
6 cyl. turbo 3635-3680 Ibs (1650-1670 kg) 1645-1665 kg
Permissible axle weight, front
6 cyl. 2490 Ibs (1129 kg) 1130 kg
Permissible axle weight, rear
6 cyl. 2311 lbs (1049 kg) 1049 kg
Max roof load 220 lbs (100 kg) 100 kg
Max trailer weight
(w/o brakes) 1100 lbs (500 kg) 500 kg
Max trailer weight
(with brakes)
2" ball 3300 lbs (1500 kg) 1500 kg
1 7/8" ball 2000 lbs (908 kg) 900 kg
Max tongue weight **165 lbs (75 kg) 75 kg
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of
the vehicle must not be exceeded.
* The max permissible axle loads or the gross vehicle weight must not be exceeded.
** See also section "Trailer towing"
All specifications are subject to change without prior notice.
pg.120 Engine/transmission specifications
Engine specifications Designation: Volvo B 6284 T
Output 268 hp at 5400 rpm (200 KW/90 rps)
Max torque 280 ft. lbs. at 2100-5000 rpm (380 Nm at 35-83 rps)
Number of cylinders 6
Bore 3.19" (81 mm)
Stroke 3.54" (90 mm)
Displacement 2.78 liters
Compression ratio 8.5:1
Number of valves 24
Valve clearance when checking (mm)
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normallyaspirated engine. The charge air cooler (which resembles a radiator)
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is located between the turbocompressor and inlet manifold.
Designation: Volvo B 6304 S
Output201 hp at 6000 rpm (150 KW/100 rps)
Max. torque 207 ft. lbs. at 4300 rpm (280 Nm at 70 rps)
Number of cylinders 6
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.92 liters
Compression ratio 10.7:1
Number of valves 24
Valve clearance when checking (mm)
Transmission specifications Automatic transmission
Gear ratios:
Engine: B 6284 TB 6304 S
1st gear 2.92:13.27:1
2nd gear 1.57:11.57:1
3rd gear 1.00:11.12:1
4 th gear 0.70:10.79:1
Reverse 2.38:12.67:1
Final drive 3.29:13.29:1
All specifications are subject to change without prior notice.
pg.121 Oil/fluid specifications and volumes
Engine oil
Meeting API specification SG, SG/CD, SH or Energy Conserving(EC) II.
Extra oil additives must not be used unless advised by an authorized Volvo retailer.
Volume: (including filter):
Normally-aspirated 6-cylinder engine - 7.3 US qts (6.9 liters).
Turbo 6-cylinder engine - 7.3 US qts (6.9 liters).
Automatic transmission fluid
Volume: 7.9 US qts (7.5 liters).
Cooling system
Type: Positive pressure, closed system. The thermostat begins to open at 194 °F (90 °C).
Coolant: Volvo original coolant/antifreeze.
Volume: Normally-aspirated 6-cylinder engine - 9.3 US qts (8.8 liters).
Turbo 6-cylinder engine - 10.1 US qts (9.6 liters).
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Power steering fluid
ATF fluid.
Volume: 0.95 US qt (0.9 liter).
Brake fluid
DOT 4+
Volume: 0.64 US qt (0.6 liter)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1000 g) R134a.
Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters)
Washer fluid reservoir
Volume: 4.7 US qts. (4.5 liters)
All specifications are subject to change without prior notice.
pg.122 Fuel system, Distributor ignition system, Suspension
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 15-3-6-2-4
Distributor ignition setting: Not adjustable
Spark plugs: B 6284 T: P/N 271367-4 (or equivalent)
B 6304 S: P/N 272371-8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
Replacing spark plugs
The spark plugs should be changed every 30,000 miles (48,000 km). However, city driving or fast highway driving
may necessitate changing after 15,000 miles (24,000 km) of driving. When installing new plugs, be sure to fit the right
type and use correct torque. When changing the plugs, check that the suppressor connectors are in good condition.
Cracked or damaged connectors should be replaced. When changing the spark plugs, clean the terminals and the
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rubber seals.
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
· Replacing distributor ignition components e.g. plugs, coil, etc.
· Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Powerassisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Toe-in measured on the wheel rims: 2.3 mm +/ 0.8 mm
Toe-in measured on tire sides: 2.8 +/ 0.9 mm
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Toe-in measured on the tire sides: 1.9 mm +/ 1.9 mm
Vehicle loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label. The label is located on the inside of the fuel tank cover. The label lists both tire and vehicle design
limits. Do not load your car beyond the load limits indicated. WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure
resulting in loss of vehicle control without prior warning.
All specifications are subject to change without prior notice.
pg.123 Electrical system
Electrical system
12 Volt, negative ground.
Voltagecontrolled generator. Singlewire system with chassis and engine used as conductors. Grounded on chassis.
Battery
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Door warning lights - replacing95
Doors and locks54
Drive belt106
Driving economy69
Driving mode indicator23
Driving mode W66, 68, 76
Driving with trunk open70
E
Economical driving69
Electrical system123
Electrical system - general information70
Electrically operated front seats46
Electrically operated sideview mirrors36
Electrically operated sun roof37
Electrically operated windows35
Electronic Brake Force Distribution17
Electronic Climate Control (ECC)41-43
Emergency Locking Retractor (ELR)14
Emergency towing72-73
Emergency warning flashers33
Emissions systems105
Engine - specifications120
Engine - starting64
Engine compartment109
Engine oil62, 76, 110-111, 121
Exterior courtesy lights54
Exterior features - overview21
F
Fog light - rear25
, 30
Fog lights - front30
Folding head restraints27
Folding passenger's seat backrest47
Folding rear seat backrests52
Folding sideview mirrors27
Front airbags - SRS4-7
Front airbags - SRS - warning light24
Front courtesy lights - replacing98
Front fog lights30
Front fog lights - replacing95
Front reading lights48
Front seats - adjusting46
Front seats - heated33
Front suspension122
Fuel62, 121
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