Chapter 7 - Car care
pg. 109 Car care
Car care
Car care includes not only maintaining the appearance of the car, but also protecting the car exterior from the effects of
air pollution, rain, mud or road salt. The paintwork should also be touched up immediately, if damaged, to preventrust
formation. Page No. Subject
pg. 110-111
Paint touch-up
pg. 112
Washing
pg. 113
Automatic car washing, Polishing and waxing
pg. 114
Cleaning the upholstery
pg. 110 Paint touch-up
Paint touch-up
Paint damage requires immediate attention to avoid rusting. Make it a habit to check the finish regularly - when
washing the car for instance. Touch up if necessary.
Paint repairs require special equipment and skill. Contact your Volvo retailer for any extensive damage.
Minor scratches can be repaired by using Volvo touch-up paint.
NOTE: When ordering touch-up paint from your Volvo retailer, use the paint code indicated on the model plate. The
plate is located in the engine compartment, on the inside of the left front fender.
Minor stone chips and scratches
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Washing the car
The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause
damage.
NOTE: It is particularly important to wash the car frequently in the wintertime to prevent corrosion, when salt has
been used on the roads.
When washing the car, do not expose it to direct sunlight. Use lukewarm water to soften the dirt before you wash
with a sponge, and plenty of water, to avoid scratching.
Bird droppings: Remove from paintwork as soon as possible. Otherwise the finish may be permanently damaged.
A detergent can be used to facilitate the softening of dirt and oil.
A water-soluble grease solvent may be used in cases of sticky dirt. However, use a washplace equipped with a
drainage separator.
Dry the car with a clean chamois and remember to clean the drain holes in the doors and rocker panels.
The power radio antenna (sedans) must be dried after washing.
Tar spots can be removed with kerosene or tar remover after the car has been washed.
A stiff-bristle brush and lukewarm soapy water can be used to clean the wiper blades. Frequent cleaning improves
visibility considerably.
Wash off the dirt from the underside (wheel housings fenders, etc.).
In areas of high industrial fallout, more frequent washing is recommended.
CAUTION: During high pressure washing the spray mouthpiece must never be closer to the vehicle than 13" (30
cm). Do not spray into the locks.
When washing or steam cleaning the engine, avoid spraying water or steam directly on the electrical components or
toward the rear side of the engine.
After cleaning the engine, the spark plug wells should be inspected for water and blown dry if necessary.
Suitable detergents
Special car washing detergents should be used. A suitable mixture is about 2.5 fl. oz. (8.5 cl) of detergent to 2.6 US
gal. (10 liters) of warm water. After washing with a detergent the car should be well rinsed with clean water. WARNING!
When the car is driven immediately after being washed, apply the brake several times in order to remove any
moisture from the brake linings.
Engine cleaning agents should not be used when the engine is warm. This constitutes a fire risk.
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Chapter 8 - Service and routine maintenance
pg. 115 Volvo Service
Service - an investment
An investment which will pay dividends in the form of improved reliability, durability, and resale value. Page No. Subject
pg. 116
Label information
pg. 117
Maintenance service, Warranty
pg. 118-119
Maintenance schedule
pg. 120-121
Servicing
pg. 122
Fuel/emissions systems
pg. 123
Lubrication
pg. 124-125
Engine oil
pg. 126
Power steering fluid, Brake/clutch system fluid reservoir
pg. 127
Automatic transmission fluid
pg. 128
Drive belt, Air pump system
pg. 129
Windshield washer nozzle, Washer fluid reservoir
pg. 130
Coolant
pg. 131
Engine compartment
pg. 132
Battery maintenance
pg. 116 Label information
1 Vehicle Emission Control Information
Your Volvo is designed to meet all applicable emission standards, as evidenced by the certification label on the
underside of the hood. For further information regarding these regulations, please consult your Volvo retailer.
2 Vacuum hose routing
(underside of hood)
3 Loads and Tire Pressures
(on inside of fuel tank cover)
4 Model plate
Vehicle Identification Number (VIN). Codes for color and upholstery etc. The plate is located in the engine
compartment, on the inside of left front fender. headlight.
5 Vehicle Identification Number (VIN) *
The VIN plate is located on the top left surface of the dashboard. The VIN is also stamped on the right hand door
pillar.
6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS)
Standards (Canada)
Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing
side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.
7 Child safety latch label
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Maintenance services
Your Volvo has passed several major inspections before being delivered to you, according to Volvo specifications. The
maintenance services outlined in this book should be performed as indicated. The extended maintenance service
intervals make it even more advisable to follow this program. Inspection and service should also be performed any
time a malfunction is observed or suspected. It is recommended that receipts for vehicle emission services be retained
in the event that questions arise concerning maintenance. See your "Maintenance Records Manual".
Applicable warranties - U.S.
In accordance with U.S. Federal Regulations, the following list of applicable U.S. warranties is provided. For Canadian
specification vehicles, see your separate warranty booklet.
New Car Limited Warranty
Parts and Accessories Limited Warranty
Corrosion Protection Limited Warranty
Seatbelt and Supplemental Restraint Systems Limited Warranty
Emission Design and Defect Warranty
Emission Performance Warranty
These are the Federal warranties; other warranties are provided as required by state law. Refer to your separate
Warranty booklet for detailed information concerning each of the warranties. pg. 118 Maintenance schedule
Maintenance schedule
Maintenance schedule
A = Adjust (Correct if necessary)
I = Inspect (Correct or Replace if necessary)
R = Replace
L = Lubricate
Maintenance Operation thousand miles
(thousand km) 7.5
(12)15
(24)22.5
(36) 30
(48)37.5
(60) 45
(72)52.5
(84) 60
(96)67.5
(108) 75
(120)82.5
(132)
90
2
(144)
EMISSION SYSTEM MAINTENANCE
Engine oil and filter
1R RR RR RR RR RRR
Engine drive belt (accessory belt) R
Air cleaner filter R R R
Spark plugs R R R
Automatic transmission fluid I I I I I I
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Timing belt - all engines3
1) See section "Engine oil" for detailed information
NOTE: The oil should be changed at these intervals or after 750 hours of driving or after 12 months which ever
occurs first.
2) For services beyond 90,000 miles (144,000 km), please refer to the Warrenty and Service Records.
3) For proper functioning of the vehicle and its emission control system, the timing belt and tensioner must be
replaced every 105,000 miles (168,000 km).
pg. 119 Maintenance schedule (cont.)
Maintenance schedule
A = Adjust (Correct if necessary)
I = Inspect (Correct or Replace if necessary)
R = Replace
L = Lubricate
Maintenance Operation thousand miles
(thousand km) 7.5
(12)15
(24)22.5
(36) 30
(48)37.5
(60) 45
(72)52.5
(84) 60
(96)67.5
(108) 75
(120)82.5
(132)90
(144)
ENGINE SYSTEM MAINTENANCE
ENGINE
Fuel line Filter
1
PCV Nipple (orifice)/hoses,clean I I
Battery (check charge and electrolyte level) III II II II III
BRAKES
Inspect brakes, replace components as necessary II II II II III
Brake Fluid
2 -check
I I I I I I
STEERING/SUSPENSION
Tires
3, check pressure, wear and condition I
II II II II III
Check power steering fluid level I I I I I
BODY
Power antenna (clean) L L L L L L
Trunk/hood, hinges and latches L L L
Air cabin filter( see page 121
) R R R R R R
1) Replace at 105,000 miles (168,000 km)
2) Brake fluid should be changed at owner request every second year or 30,000 miles (48,000 km). The fluid should be
replaced once a year or every 15,000 miles (24,000 km) when driving under extremely hard conditions (mountain
driving, etc.)
3) Rotate tires at owner request.
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The following items should be checked weekly by the driver (it takes only a few minutes).
Engine oil level
Horns
Brake fluid level
Windshield wipers
Radiator coolant level
Tire pressure (all five tires)
Operation of all lights
Level of windshield washer fluid
The following should also be carried out at regular intervals:
Washing (check all drain holes)
Polishing
Cleaning
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Chapter 9 - Specifications
pg. 133 Specifications
Specifications
This chapter contains facts and figures pertaining to the technical specifications of your car. Page No. Subject
pg. 134
Oil/Fluids specifications
pg. 135
Engine specifications
pg. 136
Cooling/fuel/distributor ignition systems
pg. 136
Front/rear suspensions
pg. 137
Transmission, Capacities, Vehicle loading
pg. 138
Electrical system/bulbs
pg. 139
Weights
pg. 140
Dimensions, Service manuals, Road assistance
pg. 134 Oil/fluid specifications
Oil quality
Meeting API specification SG, SG/CD, SH or Energy Conserving (EC) II
For best fuel economy and engine protection, consult with your authorized Volvo retailer for recommended oils. Oil
with a different quality rating may not provide adequate engine protection. Synthetic oils complying with oil quality
requirements are recommended for : driving in areas of sustained temperature extremes (hot or cold), when towing a
trailer over long distances or for prolonged driving in mountainous areas.
Extra oil additives must not be used unless advised by an authorized Volvo retailer.
NOTE: SAE 15 W -40 oil should only be used in extreme operating conditions such as trailer towing in sustained
ambient temperatures over 104° F (40° C). However, SAE 10W -30 synthetic oil would be a better alternative in such
conditions.
SAE 15W -30 should not be used under normal operating conditions.
Viscosity (stable ambient temperatures):
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Engine oilQuality: Meeting API
specification SG or SH Capacity (incl. filter) : 6.1 US qts. (5.8 liters)*
Automatic
transmission fluid Quality: ATF Dexron IIE/ III and
Mercon
Capacity: 8 US qts. (7.6 liters)
Manual transmission
fluid Quality: Volvo synthetic gearbox
oil 1161423
Capacity: 2.2 US qts (2.1 liters)
Power steering fluid Quality: ATF Capacity: 0.95 US qts. (0.9 liters)
Brake fluid Quality: DOT 4+ Capacity: 0.64 US qts. (0.6 liters)
* Turbo -charged models: Add 0.95 qts. (0.9 liters) if the oil
cooler has been drained
All specifications are subject to change without notice.
pg. 135 Engine
Engine
Liquid-cooled gasoline, 5-cylinder, in-line engine. Aluminum alloy cylinder block with cast-iron cylinder liners cast
directly into block. Aluminum alloy cylinder head with double overhead camshafts and separate intake and outlet
channels.
Engine lubrication is provided by an eccentric pump driven from the crankshaft. Full-flow type oil filter. Exhaust
emission control accomplished by multiport fuel injection, heated oxygen sensor(s) and three-way catalytic converter
Designation: Volvo B 5254 S
Output 168 hp at 6200 rpm (125 kw 103 rps)
Max torque 162.3 ft. lbs. at 4700 rpm (220 Nm/55 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.54" (90 mm)
Displacement 2.4 liters
Compression ratio 10.5:1
Number of valves 20
Valve clearance Self-adjusting
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