Page 45 of 349
PP27T–01
– PREPARATIONMANUAL TRANSAXLE (E251)
PP–1
MANUAL TRANSAXLE (E251)
SST (Special Service Tools)
09223–15020Oil Seal & Bearing ReplacerDifferential case oil seal
09308–00010Oil Seal PullerOutput shaft front bearing outer
race
09316–20011Transfer Bearing ReplacerDifferential case tapered roller
bearing
09316–60011Transmission & Transfer Bearing
Replacer
(09316–00011)Replacer Pipe
(09316–00021)Replacer ”A”
(09316–00041)Replacer ”C”1st gear
No.1 hub sleeve
Differential case tapered roller
bearing outer race
(09316–00071)Replacer ”F”Output shaft front bearing
09506–30012Differential Drive Pinion Rear
Bearing Cone ReplacerOutput shaft rear bearing
09506–35010Differential Drive Pinion Rear
Bearing ReplacerNo.2 hub sleeve
3rd gear
Input shaft rear bearing
1st gear bearing inner race
09608–00081Differential Side Bearing Cone
ReplacerInput shaft oil seal
09612–65014Steering Worm Bearing PullerInput shaft bearing
Differential case tapered roller
bearing outer race
Page 56 of 349
PP27X–01
PP–12
– PREPARATIONSTEERING
STEERING
SST (Special Service Tools)
09640–10010Power Steering Pressure Gauge
SetPower steering fluid
(09641–01010)Gauge Assy
(09641–01030)Attachment B
(09641–01060)Attachment E
09950–60010Replacer SetPS vane pump
(2C–T, 2C–TE and 1CD–FTV
engines)
(09951–00310)Replacer 31
09950–70010Handle SetPS vane pump
(2C–T, 2C–TE and 1CD–FTV
engines)
(09951–07100)Handle 100
09960–10010Variable Pin Wrench SetPS vane pump
(2C–T, 2C–TE and 1CD–FTV
engines)
(09962–01000)Variable Pin Wrench Arm Assy
(09963–01000)Pin 10
Page 57 of 349
PP27Y–01
– PREPARATIONSTEERING
PP–13
RECOMMENDED TOOLS
09025–00010Torque Wrench (30 kgf–cm)PS vane pump
09216–00021Belt Tension Gauge .
09216–00030Belt Tension Gauge Cable .
Page 58 of 349
PP27Z–01
PP–14
– PREPARATIONSTEERING
EQUIPMENT
Caliper gaugePS vane pump (2C–T, 2C–TE and 1CD–FTV engines)
Vernier calipersPS vane pump (2C–T, 2C–TE and 1CD–FTV engines)
Feeler gaugePS vane pump (2C–T, 2C–TE and 1CD–FTV engines)
MicrometerPS vane pump (2C–T, 2C–TE and 1CD–FTV engines)
Torque wrench
Page 59 of 349
PP280–01
– PREPARATIONSTEERING
PP–15
LUBRICANT
ItemCapacityClassification
Power steering fluid Total0.8 liters (0.8 US qts, 0.7 Imp. qts)ATF DEXRON II or III
Page 69 of 349
SERVICE SPECIFICATIONS
STANDARD BOLT SS–1. . . . . . . . . . . . . . . . . . . . . . . .
MANUAL TRANSAXLE (E251) SS–4. . . . . . . . . . . . .
SUSPENSION AND AXLE SS–9. . . . . . . . . . . . . . . .
BRAKE SS–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING SS–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM SS–15. . .
BODY ELECTRICAL SS–16. . . . . . . . . . . . . . . . . . . . .
BODY SS–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CONDITIONING SS–19. . . . . . . . . . . . . . . . . . . . .
REFER TO AVENSIS/CORONA REPAIR MANUAL FOR
CHASSIS AND BODY (Pub. No. RM599E)
NOTE: The above pages contain only the points which differ
from the above listed manual.
Page 80 of 349
SS0IZ–02
SS–10
– SERVICE SPECIFICATIONSSUSPENSION AND AXLE
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Drive shaft center bearing bracket set bolt6465047
Lower suspension arm x Lower ball joint1271,30094
Tie rod and x steering knuckle4950036
Axle hub x Drive shaft2162,200159
ABS speed sensor set bolt8.08271 in.·lbf
Hub nut1031,05076
Page 83 of 349
SS0IF–02
– SERVICE SPECIFICATIONSSTEERING
SS–13
STEERING
SERVICE DATA
DRIVE BELT
4A–FE and 7A–FE engines:
Drive belt deflection New belt5 – 6 mm (0.20 – 0.24 in.)
Drive belt deflection Used belt6 – 8 mm (0.24 – 0.31 in.)
*Drive belt tension New belt441 – 539 N (45 –55 kgf)
*Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
3S–FE engine:
Drive belt deflection New belt8 – 10 mm (0.31 – 0.39 in.)
Drive belt deflection Used belt10 – 13 mm (0.39 – 0.51 in.)
* Drive belt tension New belt441 – 539 N (45 – 55 kgf)
* Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
2C–T, 2C–TE and 1CD–FTV engines:
Drive belt deflection New belt11 – 14 mm (0.43 – 0.55 in.)
Drive belt deflection Used belt15 – 18 mm (0.59 – 0.71 in.)
* Drive belt tension New belt539 – 637 N (55 – 65 kgf)
* Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
POWER STEERING FLUID
Oil level rise Maximum5 mm (0.20 in.)
4A–FE and 7A–FE engines:
Oil pressure at idle speed with valve closed Minimum8,238 kPa (84 kgf/cm2, 1,195 psi)
3S–FE engine:
Oil pressure at idle speed with valve closed Minimum9,022 kPa (92 kgf/cm2, 1,309 psi)
2C–T, 2C–TE and 1CD–FTV engines:
Oil pressure at idle speed with valve closed Minimum8,826 kPa (90 kgf/cm2, 1,280 psi)
PS VANE PUMP (2C–T, 2C–TE and 1CD–FTV engines)
Pump rotating torque Maximum0.3 N·m (2.8 kgf·cm, 2.4 in.·lbf)
Pump shaft and front housing bushing oil clearance STD
Maximum0.01 – 0.03 mm (0.0004 – 0.0012 in.)
0.07 mm (0.0028 in.)
Vane plate height Minimum8.1 mm (0.319 in.)
Vane plate thickness Minimum1.797 mm (0.0708 in.)
Vane plate length Minimum14.988 mm (0.5901 in.)
Vane plate and pump rotor groove clearance Maximum0.03 mm (0.0012 in.)
Vane plate length Pump rotor and cam ring mark
None14.996 – 14.998 mm (0.59039 – 0.59047 in.)
114.994 – 14.996 mm (0.59032 – 0.59039 in.)
214.992 – 14.994 mm (0.59024 – 0.59032 in.)
314.990 – 14.992 mm (0.59016 – 0.59024 in.)
414.988 – 14.990 mm (0.59008 – 0.59016 in.)
Flow control valve spring length Minimum36.0 mm (1.417 in.)
*: For use with belt tension gauge
