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CLUTCH 7C1-9
5) Fill reservoir with specified brake fluid and check for fluid leak-
age.
6) Bleed air from system and check clutch pedal free travel. Refer
to BRAKE section for air bleeding procedure.
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7C1-14 CLUTCH
09917-58010 (G16 engine)
09923-73210
(J20 and H25 engines)
Bearing remover09923-36330 (G16 engine)
09923-36320
(J20 and H25 engines)
Clutch center guide09924-17810
Flywheel holder09925-98210
Input shaft bearing installer
TIGHTENING TORQUE SPECIFICATIONS
FasteningportionTightening torqueFastening ortionN.mkg-mlb-ft
Flare nut161.611.5
Master cylinder nut131.39.5
Lock nut101.07.5
Flywheel boltsG16 engine787.856.5Flywheel boltsJ20 and H25 engines707.050.5
Clutch cover bolts232.316.5
Operating cylinder bolt505.036.5
Clutch hose union bolt232.316.5
REQUIRED SERVICE MATERIALS
MATERIALRECOMMENDED
SUZUKI PRODUCTUSE
Lithium grease
SUZUKI SUPER GREASE A
(99000-25010)Clutch master cylinder clevis pin.
Release fork.
Push rod tip of operating cylinder.
SUZUKI SUPER GREASE I
(99000-25210)Input shaft spline front end.
Clutch fluid
(Brake fluid)DOT3 or SAE J1703
Clutch reservoir.
Clutch master cylinder.
Clutch operating cylinder.
SealantSUZUKI BOND No.1215
(99000-31110)Flywheel bolts
SPECIAL TOOLS
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1. To door switch (driver side) B / Bl
2. To transmission range switch G / Bl
(A / T vehicle only, if equipped) L
3. To transmission range switch G / O
(A / T vehicle only, if equipped) 2
4. To transmission range switch Y / G
(A / T vehicle only, if equipped) D
5. To transmission range switch O / Bl
(A / T vehicle only, if equipped) N
6. To transmission range switch O / G
(A / T vehicle only, if equipped) P
7. To transmission range switch R
(A / T vehicle only, if equipped) R
8. To ground B
9. To PCM (A / T vehicle only) W / B
10. To ECT sensor Y / W
11. To fuel level gauge Bl / W
12. To ground B / Y
13. To combination switch G / Y
NOTE:
Terminal arrangement of coupler viewed from harness side.
Coupler A Coupler B Coupler C
Coupler A Coupler B Coupler C
1. Blank ÐÐ
2. Blank ÐÐ
3. To ignition switch B / W
4. Blank ÐÐ
5. To ABS control module Bl / O
(if equipped)
6. To PCM (A / T vehicle only) Gr / Bl
7. To ABS control module Br
(if equipped)
8. To VSS Bl / Y
9. To combination switch G / R
10. To SDM (if equipped) Y / G or Bl
11. To main fuse W / Bl
12. To fuse box W
13. To combination switch R
14. To ECM (PCM for A / T vehicle) V
(if equipped)
15. To ECM (PCM for A / T vehicle) V / Y
16. To ECM (PCM for A / T vehicle) O / B
(if equipped)1. To ground B
2. To ECM (PCM for A / T vehicle) Br
3. To ignition switch (if equipped) V / R
4. To brake fluid level switch R / B
5. To parking brake switch V
6. To seat belt switch (if equipped) Gr / R
7. To generator W / R
8. To oil pressure switch Y / B
9. To combination switch R / Y
10. To ignition switch (if equipped) Bl / R or CHECK
or ENGINE
or ABSif equipped
if equippedif equipped
INSTRUMENTATION / DRIVER INFORMATION 8C-3
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INSTRUMENTATION / DRIVER INFORMATION 8C-5
BRAKE AND PARKING BRAKE WARNING LIGHT
TroublePossible CauseCorrection
Brake warning light does
not light upBulb in combination meter blown
ªIG / METERº fuse blown (Hard Top
Model)
ªIGº fuse blown (Canvas Top Model)
Printed plate in combination meter
faulty
Parking brake switch faulty
Brake fluid level switch faulty
Wiring or grounding faultyReplace bulb
Replace fuse to check for short
Replace printed plate
Replace parking brake switch
Replace brake fluid level switch
Repair
LIGHT REMAINDER WARNING BUZZER
TroublePossible CauseCorrection
Light remainder warning
buzzer shows no
soundingªTAILº fuse blown
Buzzer faulty
Wiring or grounding faulty
Driver side door switch faultyReplace fuse to check for short
Replace buzzer
Repair
Replace door switch
SEAT BELT WARNING LIGHT (IF EQUIPPED)
TroublePossible CauseCorrection
Seat belt warning light
does not light upBulb in combination meter blown
ªIG / METERº fuse blown (Hard Top
Model)
ªIGº fuse blown (Canvas Top Model)
Seat belt switch faulty
Wiring or grounding faultyReplace bulb
Replace fuse to check for short
Replace seat belt switch
Repair
IGNITION KEY REMAINDER WARNING BUZZER (IF EQUIPPED)
TroublePossible CauseCorrection
Ignition key remainder
warning buzzer shows no
soundingªDOMEº fuse blown (Hard Top Model)
ªDOMº fuse blown (Canvas Top
Model)
Buzzer faulty
Wiring or grounding faulty
Driver side door switch faulty
Ignition key switch faultyReplace fuse to check for short
Replace buzzer
Repair
Replace door switch
Replace ignition key switch
CIGARETTE LIGHTER AND ACCESSORY SOCKET
TroublePossible CauseCorrection
Cigarette lighter /
accessory socket shows
no operationªCIGARº fuse blown (Hard Top Model)
ªCIGº fuse blown (Canvas Top Model)
Ignition switch faulty
Cigarette lighter / accessory socket
faulty
Wiring or grounding faultyReplace fuse to check for short
Replace ignition switch
Replace cigarette lighter / accessory
socket
Repair
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8C-12 INSTRUMENTATION / DRIVER INFORMATION
BRAKE AND PARKING BRAKE WARNING
LIGHT
BRAKE FLUID LEVEL SWITCH
INSPECTION
Check switch (1) for continuity.
If check result is not as specified, replace switch (reservoir).
OFF position (float up)
No continuity
ON position (float down)Continuity
PARKING BRAKE SWITCH
INSPECTION
Check switch (1) for continuity.
If check result is not as specified, replace switch.
OFF position
(parking brake lever released)
No continuity
ON position
(parking brake lever pulled up)Continuity
IGNITION KEY REMAINDER (IF EQUIPPED) /
LIGHT REMAINDER WARNING BUZZER
REMOVAL
1) Remove combination meter (1). Refer to COMBINATION ME-
TER in this section.
2) Remove buzzer unit (2) from combination meter.
INSTALLATION
Reverse removal procedure for installation.
