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Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Fuels in Foreign Countries
6
-6 Filling Your Tank
6
-8 Filling a Portable Fuel Container
6
-9 Checking Things Under the Hood
6
-12 Engine Oil
6
-18 Engine Air Cleaner/Filter
6
-20 Automatic Transmission Fluid
6
-24 Manual Transmission Fluid
6
-26 Hydraulic Clutch
6
-27 Rear Axle
6
-27 Thermostat
6
-28 Engine Coolant
6
-31 Power Steering Fluid
6
-32 Windshield Washer Fluid
6
-34 Brakes
6
-37 Battery6
-38 Bulb Replacement
6
-46 Tires
6
-55 Appearance Care
6
-55 Cleaning the Inside of Your Vehicle
6
-57 Care of Safety Belts
6
-58 Cleaning Glass Surfaces
6
-59 Cleaning the Outside of Your Vehicle
6
-61 Cleaning Aluminum or Chrome-Plated
Wheels (If Equipped)
6
-62 Underbody Maintenance
6
-63 GM Vehicle Care/Appearance Materials
6
-64 Vehicle Identification Number (VIN)
6
-64 Service Parts Identification Label
6
-65 Electrical System
6
-71 Replacement Bulbs
6
-71 Capacities and Specifications
6
-72 Air Conditioning Refrigerants
6
-73 Normal Maintenance Replacement Parts
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6-4
It is recommended that the gasoline meet specifications
which have been developed by the American
Automobile Manufacturers Association (AAMA) and
endorsed by the Canadian Motor Vehicle Manufacturers
Association for better vehicle performance and engine
protection. Gasolines meeting the AAMA specification
could provide improved driveability and emission
control system performance compared to other
gasolines. For more information, write to:
American Automobile Manufacturer's Association,
7430 Second Ave, Suite 300, Detroit MI 48202.
Be sure the posted octane for premium is at least 91
(at least 89 for middle grade and 87 for regular). If the
octane is less than 87, you may get a heavy knocking
noise when you drive. If it's bad enough, it can damage
your engine.
If you're using fuel rated at the recommended octane or
higher and you hear heavy knocking, your engine needs
service. But don't worry if you hear a little pinging
noise when you're accelerating or driving up a hill.
That's normal, and you don't have to buy a higher
octane fuel to get rid of pinging. It's the heavy, constant
knock that means you have a problem.If your vehicle is certified to meet California Emission
Standards (indicated on the underhood emission control
label), it is designed to operate on fuels that meet
California specifications. If such fuels are not available
in states adopting California emissions standards, your
vehicle will operate satisfactorily on fuels meeting
federal specifications, but emission control system
performance may be affected. The malfunction indicator
lamp on your instrument panel may turn on and/or your
vehicle may fail a smog
-check test. (See ªMalfunction
Indicator Lampº in the Index.) If this occurs, return to
your authorized Pontiac dealer for diagnosis to
determine the cause of failure. In the event it is
determined that the cause of the condition is the type of
fuels used, repairs may not be covered by your warranty.
Some gasolines that are not reformulated for low
emissions may contain an octane
-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask your service station operator whether or not
the fuel contains MMT. General Motors does not
recommend the use of such gasolines. If fuels containing
MMT are used, spark plug life may be reduced and your
emission control system performance may be affected.
The malfunction indicator lamp on your instrument
panel may turn on. If this occurs, return to your
authorized Pontiac dealer for service.
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6-36
NOTICE:
Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to be
replaced. Don't let someone put in the
wrong kind of fluid.
If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid
on your vehicle. If you do, wash it off
immediately. See ªAppearance Careº in
the Index.
Brake Wear
Your vehicle has four-wheel disc brakes.
Disc brake pads have built
-in wear indicators that make a
high
-pitched warning sound when the brake pads are worn
and new pads are needed. The sound may come and go or
be heard all the time your vehicle is moving (except when
you are pushing on the brake pedal firmly).
CAUTION:
The brake wear warning sound means that soon
your brakes won't work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
NOTICE:
Continuing to drive with worn-out brake pads
could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
your brakes.
When you have the front or rear brake pads replaced,
have the other brakes inspected, too.
Brake linings should always be replaced as complete
axle sets.
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6-53 Wheel Alignment and Tire Balance
The wheels on your vehicle were aligned and balanced
carefully at the factory to give you the longest tire life
and best overall performance.
Scheduled wheel alignment and wheel balancing are not
needed. However, if you notice unusual tire wear or
your vehicle pulling one way or the other, the alignment
may need to be reset. If you notice your vehicle
vibrating when driving on a smooth road, your wheels
may need to be rebalanced.
Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted
or corroded. If wheel nuts keep coming loose, the wheel,
wheel bolts and wheel nuts should be replaced. If the
wheel leaks air, replace it (except some aluminum
wheels, which can sometimes be repaired). See your
dealer if any of these conditions exist.
Your dealer will know the kind of wheel you need.
Each new wheel should have the same load
-carrying
capacity, diameter, width, offset and be mounted the
same way as the one it replaces.
If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts and wheel nuts for your vehicle.
CAUTION:
Using the wrong replacement wheels, wheel bolts
or wheel nuts on your vehicle can be dangerous.
It could affect the braking and handling of your
vehicle, make your tires lose air and make you
lose control. You could have a collision in which
you or others could be injured. Always use the
correct wheel, wheel bolts and wheel nuts
for replacement.
NOTICE:
The wrong wheel can also cause problems with
bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper
height, vehicle ground clearance and tire or tire
chain clearance to the body and chassis.
See ªChanging a Flat Tireº in the Index for
more information.
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Finish Damage
Any stone chips, fractures or deep scratches in the finish
should be repaired right away. Bare metal will corrode
quickly and may develop into a major repair expense.
Minor chips and scratches can be repaired with touch
-up
materials available from your dealer or other service
outlets. Larger areas of finish damage can be corrected
in your dealer's body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, accelerated corrosion (rust) can occur on the
underbody parts such as fuel lines, frame, floor pan
and exhaust system even though they have
corrosion protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed in closed areas
of the frame should be loosened before being flushed.
Your dealer or an underbody car washing system can do
this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on your vehicle. This damage
can take two forms: blotchy, ringlet
-shaped
discolorations, and small irregular dark spots etched into
the paint surface.
Although no defect in the paint job causes this, Pontiac
will repair, at no charge to the owner, the surfaces of
new vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs first.
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6-70
Fuse and Relay Center 2
Fuse Usage
INJ Fuel Injectors (Not used for V6)
(LH injectors for V8 Ignition
Module)
INJ Fuel Injectors (All for V6) (RH
injectors for V8 and Ignition
Module)Fuse Usage
ENG SEN Mass Air Flow Sensor, Heated
Oxygen Sensor, Skip Shift
Solenoid (V8 Only), Reverse
Lockout Solenoid, Brake Switch
STRTR Powertrain Control Module
(PCM), Clutch Pedal Switch
ABS IGN Anti
-Lock Brake System Module
PCM IGN Powertrain Control Module
(PCM)
ETC Electronic Throttle Control
(V6 Only)
ENG CTRL Ignition Module (V6 Only),
Automatic Transmission, Charcoal
Canister Purge Solenoid
A/C CRUISE Air Conditioning Compressor
Relay, Cruise Control Switches
and Module
ENG CTRL Engine Controls, Fuel Pump,
Powertrain Control Module
(PCM), A.I.R. Pump and
Cooling Fans
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Fuse Usage
I/P
-1 HVAC Blower Control and Relay
IGN Ignition Switch, Relay and Starter
Enable Relay
I/P
-2 Instrument Panel Fuse Center
Relay Description
AIR SOL Air Solenoid
AIR PUMP Air Pump
A/C COMP Air Conditioning Compressor
FUEL PUMP Fuel Pump
STARTER Starter
IGN Engine Controls, Cruise Controls,
Air Conditioning
Replacement Bulbs
Back-up 3155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Center High
-Mounted Stoplamp 921. . . . . . . . . . . . .
Front Parking and Turn Signal 3157NAK. . . . . . . . . .
Headlamp
High Beam 4701. . . . . . . . . . . . . . . . . . . . . . . . . . .
Low Beam 4703. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sidemarker Lamp 194. . . . . . . . . . . . . . . . . . . . . . . . .
Tail Lamp Only 194. . . . . . . . . . . . . . . . . . . . . . . . . .
Tail/Stop/Turn Lamps 3057. . . . . . . . . . . . . . . . . . . .
Capacities and Specifications
The following approximate capacities are given in
English and metric conversions. Please refer to
ªRecommended Fluids and Lubricantsº in the
Index for more information.
Air ConditioningSee the refrigerant . . . . . . . . . . . . .
information label under the hood.
Automatic Transmission
Drain and Refill 5.0 quarts (4.7 L). . . . . . . . . . . . . . .
Overhaul
3800 V6 8.8 quarts (8.3 L). . . . . . . . . . . . . . . . . . . .
5.7L V8 10.8 quarts (10.2 L). . . . . . . . . . . . . . . . . .
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Cooling System
3800 V6
With Manual Transmission 11.6 quarts (11.0 L). . . .
With Automatic Transmission 11.4 quarts (10.8 L). . .
5.7L V8
With Manual Transmission 11.9 quarts (11.3 L). . . .
With Automatic Transmission 11.8 quarts (11.2 L). .
Crankcase
Oil and
Filter Change 3800 V6 (VIN K) 4.5 quarts (4.3 L). . .
5.7L V8 (VIN G) 5.5 quarts (5.2 L)
Fuel Tank 16.8 gallons (63.6 L). . . . . . . . . . . . . . . . . .
Manual Transmission
Five
-Speed 3.4 quarts (3.2 L). . . . . . . . . . . . . . . . .
Six
-Speed 4 quarts (3.8 L). . . . . . . . . . . . . . . . . . . .
Rear Axle Lubricant 1.75 quarts (1.7 L). . . . . . . . . . .
NOTE: All capacities are approximate. When adding, be
sure to fill to the appropriate level, as recommended in
this manual. Recheck fluid level after filling.
Engine Specifications
Type
VIN Engine Code K 3800 V6. . . . . . . . . . . . . . . . .
VIN Engine Code G 5.7L V8. . . . . . . . . . . . . . . . . .
Fuel Delivery Fuel Injection. . . . . . . . . . . . . . . . . . . .
Valve Arrangement In
-Head . . . . . . . . . . . . . . . . . . . .
Displacement
3800 V6 231 cubic inches (3791 cc). . . . . . . . . . . . .
5.7L V8 350 cubic inches (5662 cc). . . . . . . . . . . . .
Firing Order
3800 V6 1
-6-5-4-3-2 . . . . . . . . . . . . . . . . . . . . . . . .
5.7L V8 1
-8-7-2-6-5-4-3 . . . . . . . . . . . . . . . . . . . . .
Wheel Nut Torque 100 lb
-ft (140 N´m) . . . . . . . . . . .
Thermostat Starts
to Open 177-184F (81
-85C) . . . . . . . . . . . . . .
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you're not sure, ask your dealer.