Page 1349 of 1529
ALARM SYSTEM AND HORN
86-4-26 REPAIR
Vehicle horn
$% 86.30.10
Remove
1.Remove front grille.
+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - up to 03MY.
2.Disconnect multiplug from horn.
3.Remove nut securing horn to body and remove
horn.
Refit
1.Fit horn to body and tighten nut to 13 Nm (10
lbf.ft).
2.Connect multiplug to horn.
3.Fit front grille.
+ EXTERIOR FITTINGS, REPAIRS,
Grille - front - up to 03MY.
Sounder - alarm
$% 86.77.10
Remove
1.Remove nut securing sounder to mounting
bracket.
2.Release sounder from mounting bracket,
disconnect multiplug and remove sounder.
Refit
1.Position sounder and connect multiplug.
2.Fit sounder to bracket and secure with nut.
Page 1350 of 1529
ALARM SYSTEM AND HORN
REPAIR 86-4-27
Sounder - battery backed-up (BBUS)
$% 86.77.13
Remove
1.Remove rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
2.Remove nut securing BBUS to RH rear body
panel.
3.Disconnect multiplug and remove BBUS.
Refit
1.Position BBUS, connect multiplug and tighten
securing nut.
2.Fit rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
Switch - bonnet
$% 86.77.20
Remove
1.Remove rubber cover from bonnet switch.
2.Disconnect multiplug, release switch retainers
and remove switch.
Refit
1.Position switch and connect multiplug.
2.Fit rubber cover to switch,
Page 1351 of 1529

ALARM SYSTEM AND HORN
86-4-28 REPAIR
Receiver - alarm system - models with
sunroof
$% 86.77.31
Remove
1.Remove trim seal from rear sunroof.
2.Release sunroof switch and remove screw
securing headlining.
3.Remove 2 nuts securing receiver to roof panel,
disconnect multiplug and remove receiver.
Refit
1.Connect multiplug to receiver, fit to roof panel,
tighten nuts to 10 Nm (7 lbf.ft).
2.Fit and tighten screw securing headlining.
3.Fit sunroof switch
4.Fit sunroof trim seal.
5.Connect multiplug to receiver, fit to roof panel
and secure with nuts tighten to 10 Nm (7 lbf.ft).
Receiver - alarm system - models
without sunroof
$% 86.77.31
Remove
1.Remove rear headrest. Repeat operation on
opposite side.
+ SEATS, REPAIRS, Head restraint -
third row seat.
2.Remove 'D' post trim casing. Repeat operation
on opposite side.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
3.Remove rear interior light.
+ LIGHTING, REPAIRS, Lamp - interior
- rear.
4.Release 2 studs securing rear headlining,
carefully lower lining.
5.Remove 2 studs securing alarm receiver.
6.Disconnect multiplug from alarm receiver and
remove receiver.
Refit
1.Connect multiplug to receiver.
2.Position receiver and secure with studs.
3.Position rear end of headlining, secure with
studs.
4.Fit rear interior light.
+ LIGHTING, REPAIRS, Lamp - interior
- rear.
5.Fit both 'D' post trim casings. Repeat operation
on opposite side.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
6. Fit rear headrests. Repeat operation on
opposite side.
+ SEATS, REPAIRS, Head restraint -
third row seat.
M86 5632
M86 5761
Page 1352 of 1529
ALARM SYSTEM AND HORN
REPAIR 86-4-29
Coil - passive immobilisation
$% 86.77.35
Remove
1.Remove steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
steering column.
2.Release passive coil from steering lock.
3.Disconnect illumination bulb holder and
multiplug and remove passive coil.
Refit
1.Position passive coil, connect multiplug and
illumination bulb holder.
2.Fit passive coil to steering lock.
3.Fit steering column nacelle.
+ STEERING, REPAIRS, Nacelle -
steering column.
Page 1411 of 1529
HARNESSES
86-7-6 REPAIRS
47.Disconnect multiplug from fuel flap solenoid.
48.Remove nut securing alarm sounder to RH
lower 'E' post.
49.Disconnect multiplug from alarm sounder.
50.Remove alarm sounder. 51.Remove grommet and feed harness from rear
bumper to upper 'E' post.
52.Remove nut securing earth headers to RH 'E'
post.
53.Feed harness to air conditioning ducting.
54.Remove 4 cable ties securing harness to centre
of roof.
55.With assistance, remove harness from air
conditioning ducting and remove from vehicle.
Page 1412 of 1529

HARNESSES
REPAIRS 86-7-7
Refit
1.With assistance, position harness to air
conditioning ducting and secure with cable ties.
2.Secure harness to sunroof harness with cable
clips.
3.Connect multiplug to RF receiver.
4.Feed harness to LH and RH upper 'E' posts.
5.Feed harness through 'E' post to tail lamp and
rear bumper and secure with grommet.
6.Connect multiplug to fuel flap solenoid and
alarm sounder.
7.Position alarm sounder to rear quarter and
secure with nut to 9 Nm (7 lbf.ft).
8.Position both RH earth header to 'E' post and
tighten nut to 10 Nm (7 lbf.ft).
9.Feed tail door harness through 'E' post and
secure with grommet.
10.Position harness sleeve to outer edge of door
and pull harness through door.
11.Secure harness to tail door with clips.
12.Connect washer tube to rear of wiper arm.
13.Remove tape from draw string and secure to
CHMSL harness.
14.Draw harness through tail door and connect
Lucars to CHMSL.
15.Fit CHMSL cover and secure with screws.
16.Connect multiplug to door lock switch.
17.Connect Lucars to HRW.
18.Connect multiplug to rear wiper motor.
19.Connect multiplug to door latch.
20.Fit plastic sheet to tail door, ensuring it aligns
with witness marks.
21.Fit tail door trim casing.
+ DOORS, REPAIRS, Trim casing - tail
door.
22.Connect Lucar to radio aerial RH amplifier.
23.Secure harness to RH side of body with clips
and retainers.
24.Position both LH earth header to 'E' post and
tighten nut to 10 Nm (7 lbf.ft).
25.Connect multiplugs to both tail/flasher lamps
and secure harness to bumper with clips.
26.Fit both rear tail lamps.
+ LIGHTING, REPAIRS, Lamp - tail.
27.Secure harness to rear LH side of body with 6
cable clips.
28.Connect 2 Lucars to rear air conditioning unit.
29.Fit both luggage compartment trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
30.Feed harness into position for rear interior light.
31.Connect Lucar to radio aerial LH amplifier.
32.Secure harness to body with cable ties clips
and retainers.
33.Secure air conditioning ducting to body with
rivets.
34.Feed harness to LH lower 'A' post. 35.Secure harness to LH side of body with cable
tie clips and retainers.
36.Connect and secure multiplugs to lower LH 'A'
post.
37.Feed harness through roof to centre.
38.Secure harness behind bonnet release cable.
39.Connect rear washer pipe at lower 'A' post and
secure with clip.
40.Secure harness to roof with clips.
41.Connect multiplug to interior mirror, ARC
accelerometer.
42.Position sound deadening panels and secure
with clips.
43.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining.
44.Fit fascia panel.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia.