Page 685 of 1529

FRONT AXLE
54-6 REPAIRS
9.Remove 4 bolts securing each front wheel hub
to front axle.
10.Release wheel hubs from front axle. Remove
wheel hubs and drive shafts from front axle.
11.Remove oil seal from axle casing.
12.Remove 10 bolts securing differential to axle
casing. Release and remove differential from
axle casing.Refit
1.Clean drive shaft oil seal recess, oil seal
running surface, wheel hub and axle mating
faces.
2.Using a suitable solvent, remove all traces
sealant from differential and axle mating faces.
3.Applysealant, Part No. STC 3811 to differential
or axle mating face.
4.Apply sealant, Part No. STC 50552 to threads
of differential securing bolts.
5.Fit differential to axle, fit bolts and tighten to 55
Nm (41 lbf.ft).
6.Position propeller shaft and align reference
marks. Fit bolts and tighten to 47 Nm (35 lbf.ft).
7.Lubricate oil seal lip and running surface with
clean differential oil.
+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS,
Lubrication.
8.Using LRT-54-012 and LRT-99-003, fit new
drive shaft oil seal to axle casing.
9.Apply anti-seize compound to wheel hub and
steering knuckle mating faces.
10.Ensure ABS harnesses are located in cut out in
steering knuckles.
11.Fit drive shafts in axle casing and align wheel
hubs with steering knuckles. Fit wheel hub bolts
and tighten to 100 Nm (74 lbf.ft).
12.Connect each ABS sensor multiplug and
secure harness to harness bracket and brake
hose.
Page 687 of 1529
FRONT AXLE
54-8 REPAIRS
6.Using a suitable lever, remove pinion oil seal.
Take care to avoid damage to oil seal
recess.Refit
1.Clean pinion oil seal recess and pinion flange.
2.Lubricate pinion oil seal lip with clean
differential oil.
+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS,
Lubrication.
3.Using LRT-51-010 , fit pinion oil seal.
4.Fit pinion flange and securing bolt and washer.
Using LRT- 51-003, restrain pinion flange and
tighten pinion flange bolt to 100 Nm (74 lbf.ft).
5.Position propeller shaft and align reference
marks. Fit nuts and bolts and tighten to 47 Nm
(35 lbf.ft).
6.Remove stand(s) and lower vehicle.
7.Check differential oil level.
+ MAINTENANCE, PROCEDURES,
Front and rear axle.
Page 689 of 1529

FRONT AXLE
54-10 REPAIRS
9.Remove oil seal from axle casing.Refit
1.Clean drive shaft oil seal recess, oil seal
running surface, wheel hub and swivel hub
mating faces.
2.Lubricate oil seal lip and running surface with
clean differential oil.
+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS,
Lubrication.
3.Using tool LRT-54-012 and tool LRT-99-003,
fit new drive shaft oil seal to axle casing.
4.Apply anti-seize compound to wheel hub and
steering knuckle mating faces.
5.Ensure ABS harness is located in cut out in
steering knuckle.
6.Fit drive shaft and wheel hub to axle casing and
align wheel hub with steering knuckle. Fit wheel
hub bolts and tighten to 100 Nm (74 lbf.ft).
7.Connect ABS sensor multiplug and secure
harness to harness bracket and brake hose.
8.Fit front brake disc.
+ BRAKES, REPAIRS, Brake disc -
front.
9.Fit road wheel and tighten nuts to 140 Nm (103
lbf.ft).
10.Remove stand(s) and lower vehicle.
11.Check differential oil level.
+ MAINTENANCE, PROCEDURES,
Front and rear axle.
Page 779 of 1529
FRONT SUSPENSION
60-34 REPAIRS
11.Position the wheel hub and drive shaft on a
press, place supports beneath the wheel studs
and press the drive shaft from the wheel hub.
12.Remove drive shaft oil seal from axle casing. Refit
1.Clean drive shaft oil seal recess, drive shaft
splines, oil seal running surface, wheel hub
and steering knuckle mating faces, ABS
sensor and sensor recess.
2.Lubricate lip of new drive shaft oil seal and
running surface on drive shaft with clean
differential oil.
+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS,
Lubrication.
3.Use tool LRT-51-012 to fit new drive shaft oil
seal to axle casing.
4.Fit drive shaft to axle casing.
5.Apply anti-seize compound to wheel hub and
steering knuckle mating face.
M51 0057
Page 837 of 1529

REAR SUSPENSION
64-28 REPAIRS
10.Position the wheel hub and drive shaft on a
press, place supports beneath the wheel studs
and press the drive shaft from the wheel hub.
Refit
1.Clean drive shaft splines, wheel hub and axle
mating faces, ABS sensor and sensor recess.
2.Fit drive shaft to axle casing.
3.Lubricate new bearing hub 'O' ring with clean
differential oil.
+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS,
Lubrication.
4.Fit 'O' ring to wheel hub.
5.Apply a 3 mm (0.125 in) wide bead of sealant,
Part No. STC 50554 around drive shaft
circumference as illustrated.
6.Fit wheel hub to drive shaft and align to axle.
The sealant will smear along the length of the
splines as the wheel hub is fitted to the drive
shaft.
7.Fit bolts securing wheel hub to axle and tighten
to 100 Nm (74 lbf.ft).
8.Fit new drive shaft nut and lightly tighten.
9.Fit rear brake disc.
+ BRAKES, REPAIRS, Brake disc -
rear.
10.With an assistant depressing the brake pedal,
tighten drive shaft nut to 490 Nm (360 lbf.ft).
Stake drive shaft nut. The drive shaft nut
must be tightened before the sealant has
cured.
11.Connect ABS sensor multiplug and secure
harness to harness bracket and brake hose.
12.Fit road wheel and tighten nuts to 140 Nm (103
lbf.ft).
13.Remove stand(s) and lower vehicle.
M51 0057
M51 0058
Page 1217 of 1529

AIR CONDITIONING
82-28REFRIGERANT RECOVERY, RECYCLING AND RECHARGING
Recharging
NOTE: When recharging, always make
allowance for refrigerant in the line between the
charging station and the vehicle. This is
calculated at 30 grammes/metre of charging
line. System charge weights are 700
± 25
grammes for front A/C system only and 900
±
25 grammes for combined front and rear A/C
system.
1.Close valves on refrigerant station.
2.Close valve on oil charger.
3.Disconnect yellow hose from refrigerant
station.
4.Remove lid from oil charger.
5.Pour same quantity of refrigerant oil into oil
charger as collected during recovery. If the
following components have been renewed, add
the following additional quantity of lubricating
oil:
lCondenser = 40 cm
3
lEvaporator = 40 cm3
lPipe or hose = 5 cm3/metre
lReceiver/dryer = 15 cm3.
6.Fit lid to oil charger.
7.Connect yellow hose to refrigerant station.
8.Open valve on oil charger.
9.Move pointer on refrigerant gauge to mark
position of refrigerant charge quantity.
+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS, Capacities.
10.Slowly open correct valve on refrigerant station
and allow vacuum to pull refrigerant into
system.
11.Close valve on refrigerant station when correct
amount of refrigerant has been drawn into air
conditioning system.
12.Turn Main switch to 'OFF'.
13.Close valves on connectors.
14.Disconnect high and low pressure hoses from
connectors.
15.Fit dust caps to connectors.
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