1999 LAND ROVER DEFENDER radio

76CHASSIS AND BODY
20
REPAIR
14.Carefully prise Land Rover decal from grab
handle.
15.Remove 2 screws securing grab handle to crash
pad and lower fascia panel.
16.Remove grab handle.
17.Remove 4 screws securing demister vents to
crash pad.
18.Remove both demister vents.
19.Remove 3 screws securing crash pad to
bulkhead.
20.Remove crash pad.
21.Release radio from fascia.
22.Disconnect 2 multiplugs and aerial from radio.23.Remove radio.
24.Remove 2 trim studs securing radio housing to
fascia.
25.Remove radio housing.
26.Remove auxilliary switch panel.See this
Section.
27.Remove auxilliary switch panel cover.
28.Remove interior fuse box cover.
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CHASSIS AND BODY
23
REPAIR 59.Fit radio housing to fascia and secure with trim
studs.
60.Position radio to fascia and connect multiplugs
and aerial.
61.Fit radio to fascia.
62.Fit crash pad to fascia and secure with screws.
63.Fit both demister vents to crash pad and secure
with screws.
64.Fit grab handle to fascia and secure with screws.
65.Fit Land Rover decal to grab handle.
66.Position both front speakers to fascia and
connect multiplugs.
67.Fit speakers to fascia and secure with screws.
68.Fit locking rings to speakers.
69.Connect multiplugs and Lucars to HRW, Rear
Fog Guard Lamp, and Hazard Warning
Switches.
70.Fit switches to fascia.
71.Position heater controls to fascia and secure
with screws.
72.Fit instrument pack.See ELECTRICAL,
Repair.
73.Fit 2 halves of nacelle to steering column and
secure with screws.
74.Fit steering wheel.See STEERING, Repair.
75.Reconnect battery negative lead.PANEL - MOUNTING - FRONT DOOR - FROM 02MY
Service repair no - 76.11.28
Remove
1.Remove plastic sheet.See this Section.
2.Lower glass and remove 2 bolts securing door
glass to regulator.
3.Release glass from regulator, raise and wedge
in raised position.
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CHASSIS AND BODY
27
REPAIR FACIA CONSOLE - FROM 02MY
Service repair no - 76.25.03
Remove
1.Disconnect battery earth lead.See
ELECTRICAL, Repair.
2.Remove radio.See ELECTRICAL, Repair.
3.Remove 4 screws securing instrument pack and
release pack from fascia.
4.Disconnect 2 multiplugs from warning lamp
panel.
5.Disconnect instrument pack multiplug from main
harness.
6.Remove instrument pack.
7.Remove 3 screws securing heater control and
release control from fascia.
8.Carefully prise Land Rover decal from grab
handle.
9.Remove 2 screws securing grab handle and
remove handle.
10.Remove 4 screws and remove demister vents.
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76CHASSIS AND BODY
28
REPAIR
11.Remove 5 screws securing crash pad and
remove pad.
12.Remove 5 screws and release fascia console.
13.Disconnect Lucar connection and multiplug from
cigar lighter.
14.Disconnect multiplugs from remaining switches
and remove console.
15.Remove operating knob from light switch.
16.Remove nut securing light switch and remove
switch from console.
17.Release cigar lighter body and remove from
console.
18.Remove switches from console.
19.Release tabs and remove radio mounting
bracket.
Refit
20.Fit radio bracket and secure with tabs.
21.Fit and secure cigar lighter body to console.
22.Fit light switch and secure with nut.
23.Fit operating knob to switch.
24.Fit remaining switches to console.
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CHASSIS AND BODY
29
REPAIR 25.Position console and connect Lucar and
multiplug to cigar lighter.
26.Connect multiplugs to remaining switches.
27.Fit console and secure with screws.
28.Fit crash pad and secure with screws.
29.Fit demister vents and secure with screws.
30.Fit grab handle, secure with screws and fit Land
Rover decal.
31.Fit heater control to fascia and secure with
screws.
32.Position instrument pack and connect multiplugs.
33.Fit instrument pack to fascia and secure with
screws.
34.Fit radio.See ELECTRICAL, Repair.
35.Connect battery earth lead.See ELECTRICAL,
Repair.GLASS - REAR DOOR - FROM 02MY
Service repair no - 76.31.02
Remove
1.Remove rear door mounting panel.See this
Section.
2.Loosen 2 nuts and remove door check strap
torsion bar and plate.
3.Remove check strap.
4.Remove inner and outer waist seal.
5.Remove screw from each glass channel.
6.Lower glass to bottom of door, lift over lower
edge and withdraw from door.
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WIPERS AND WASHERS
3
DESCRIPTION AND OPERATION Although windscreen wiper functionality remains the same, the mechanical architecture has undergone significant
changes. The body structure has undergone some minor changes to house the revised wiper linkage.
A modified wiper motor is introduced which is balanced to reduce operation noise. The brush plate is fitted with
capacitors to reduce radio interference and a thermal cut-out is introduced to prevent motor burnout. The motor
also contains a new park switch which also reduces operation noise. A common motor is now used on both LHD
and RHD variants.
The motor is repositioned on the bulkhead which allows a straighter drive cable run. The straighter run reduces
load on the cable allowing a stiffer cable to be used. The stiffer cable and the incorporation of a reduced friction
material reduces torsion wind-up of the cable and results in smoother wiper operation and a reduction of blade
over travel.
New, larger wheel boxes are fitted in an inverted position from the previous installation. The bulkhead mounting
holes are larger with flats for positive location of the wheel box spindle. The wheel boxes now feature a 40 tooth
gear ratio in lieu of a 32 tooth gear. This reduces backlash and load and further reduces blade over travel. The
wheel box casings are secured with locknuts.
The wheel box spindles now have a splined DIN taper fitting for the new wiper arms which are secured on the
spindle with an M8 nut. The taper improves arm retention.
A new grease is introduced which improves wiper operation at very low temperatures.
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86 - ELECTRICAL
CONTENTS
Page
DESCRIPTION AND OPERATION
SECURITY AND CENTRAL DOOR LOCKING 1....................................................
SECURITY AND CENTRAL DOOR LOCKING 2....................................................
ANTI-THEFT ALARM - FROM 02MY 3...................................................................
IMMOBILISATION SYSTEM - FROM 02MY 12......................................................
CENTRAL DOOR LOCKING (CDL) - FROM 02MY 15...........................................
ANTI-THEFT ALARM SYSTEM SELF TEST 17.....................................................
FASCIA CONSOLE 18............................................................................................
HEATED FRONT SCREEN - FROM 02MY 20.......................................................
HEATED FRONT SEATS - FROM 02MY 22..........................................................
ELECTRIC FRONT WINDOWS - FROM 02MY 24.................................................
PASSENGER COMPARTMENT FUSE BOX 26.....................................................
UNDER SEAT FUSE BOX 27.................................................................................
ADJUSTMENT
HEADLAMPS - ALIGN BEAM 1..............................................................................
SOLENOID/MOTOR - FRONT DOOR - ADJUST 1................................................
REPAIR
BELT - AUXILLARY DRIVE 1.................................................................................
HARNESS - INJECTORS 1....................................................................................
STARTER MOTOR 2..............................................................................................
CENTRE HIGH MOUNTED STOP LIGHT (CHMSL) - UP TO 02MY 2...................
ALTERNATOR 3.....................................................................................................
HORN - LH 4...........................................................................................................
HEADLAMP 5.........................................................................................................
LAMP - TAIL 6.........................................................................................................
RADIO6 ..................................................................................................................
SPEAKER - FRONT 7.............................................................................................
SWITCH - TRANSMISSION BRAKE 7...................................................................
LAMP - FRONT FLASHER 8..................................................................................
BATTERY - DISCONNECT - FROM 02MY 8..........................................................
MOTOR & REGULATOR - FRONT DOOR - FROM 02MY 9..................................
SWITCH - FASCIA - FROM 02MY 10.....................................................................
HARNESS - FRONT DOOR - FROM 02MY 10.......................................................
SOLENOID/MOTOR - TAIL DOOR - FROM 02MY 11............................................
SOLENOID/MOTOR - FRONT DOOR - FROM 02MY 12.......................................
SOLENOID/MOTOR - REAR DOOR - FROM 02MY 13.........................................
HARNESS - REAR DOOR - FROM 02MY 14.........................................................
REVERSE AND FOG GUARD LAMP - BULB 15....................................................
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ELECTRICAL
19
DESCRIPTION AND OPERATION For 02MY a new fascia console has been introduced to accommodate the additional switches for electric windows
etc.
The console comprises a plastic moulding secured to the fascia with five screws. The new console allows existing
switches to be repositioned and has provided the opportunity to commonise the switches with other Land Rover
models. The switches and components located in the console are as follows:
Cigar lighter (if fitted)
Headlamp levelling control
LH and RH heated front seat switches (if fitted)
LH and RH front window lift switches
Front fog lamp switch (if fitted)
Rear fog lamp switch
Rear wash/wipe switch
Rear wiper switch
Hazard warning lamp switch
Heated rear window switch
Heated front screen switch (if fitted)
A central cut-out in the console provides for the installation of the radio, where fitted, or a coin tray for markets
without a standard radio installation.
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