1999 LAND ROVER DEFENDER lock

ELECTRICAL
1
REPAIR BELT - AUXILLARY DRIVE
Service repair no - 86.10.03
Remove
1.Remove cooling fan.See COOLING SYSTEM,
Repair.
2.Release drive belt tensioner using a 15 mm ring
spanner and release belt from pulleys.
Refit
3.Clean drive belt pulley grooves and ensure
grooves are not damaged.
4.Fit new drive belt around pulleys, ensure belt is
correctly aligned in pulley grooves.
5.With assistance, hold tensioner fully clockwise
and fit drive belt around remaining pulley.
6.Fit cooling fan.See COOLING SYSTEM,
Repair.HARNESS - INJECTORS
Service repair no - 86.70.22
Remove
1.Remove camshaft cover gasket.See ENGINE ,
Repair.2.Disconnect engine harness from injector
harness.
3.Disconnect multiplugs from injectors.
4.Release injector harness from camshaft carrier
and remove harness.
Refit
5.Fit new’O’rings to injector harness connector.
6.Position harness and locate connector to
camshaft carrier.
7.Connect injector and engine harness multiplugs.
8.Fit camshaft cover gasket.See ENGINE ,
Repair.
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86ELECTRICAL
8
REPAIR LAMP - FRONT FLASHER
Service repair no - 86.40.42
Remove
1.Remove 2 screws securing flasher lamp to front
wing.
2.Disconnect multiplug and remove lamp.
Refit
3.Position flasher lamp and connect multiplug.
4.Fit and tighten lamp securing screws.BATTERY - DISCONNECT - FROM 02MY
Service repair no - 86.15.99
Remove
1.Remove front seat cushion.
2.Release clip and remove battery cover.
3.Loosen bolt securing negative earth lead, do not
remove lead at this stage.
4.Fit ignition key, turn to position’II’. Turn ignition
off, remove key from lock and immediately
remove negative lead.
Refit
5.Connect negative lead to negative terminal and
tighten bolt to10 Nm (7 lbf.ft).
6.Fit and secure battery cover.
7.Fit seat cushion.
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86ELECTRICAL
10
REPAIR SWITCH - FASCIA - FROM 02MY
Service repair no - 86.25.18
Remove
1.Remove radio.See this Section.
2.Release switch, disconnect multiplug and
remove switch.
Refit
3.Connect multiplug to switch and fit switch to
panel.
4.Fit radio.See this Section.HARNESS - FRONT DOOR - FROM 02MY
Service repair no - 86.25.20
Remove
1.Remove door lock solenoid.See this Section.
2.Carefully peel back section of plastic sheet for
access to harness.
3.Release clips securing harness to panel.
4.Disconnect multiplug from motor.
5.Release harness sleeve and withdraw harness
from door.
6.Release harness sleeve and withdraw harness
multiplugs from’A’post.
7.Disconnect 2 multiplugs and remove harness.
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ELECTRICAL
11
REPAIR Refit
8.Position harness and connect multiplugs.
9.Feed multiplugs into’A’post and secure harness
sleeve.
10.Connect multiplug to motor.
11.Secure harness clips and sleeve.
12.Secure plastic sheet.
13.Fit door lock solenoid.See this Section.SOLENOID/MOTOR - TAIL DOOR - FROM 02MY
Service repair no - 86.26.02
Remove
1.Remove tail door trim casing.See CHASSIS
AND BODY, Repair.
2.Disconnect multiplug from solenoid.
3.Remove bolt and screw securing solenoid to
door.
4.Release clip securing harness to solenoid
mounting bracket.
5.Remove solenoid assembly from operating rod.
6.Remove 2 screws securing solenoid to mounting
bracket.
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86ELECTRICAL
12
REPAIR Refit
7.Fit solenoid to mounting bracket and secure with
screws.
8.Connect operating rod to solenoid assembly.
9.Fit solenoid to door, fit screw and tighten bolt to
6 Nm (4 lbf.ft).
10.Position harness to solenoid mounting bracket
and secure with clip.
11.Connect multiplug to solenoid.
12.Fit tail door trim casing.See CHASSIS AND
BODY, Repair.SOLENOID/MOTOR - FRONT DOOR - FROM 02MY
Service repair no - 86.26.08
Remove
1.Remove door trim casing.See CHASSIS AND
BODY, Repair.
2.Carefully peel back plastic sheet to expose
mechanism.
3.Release clip, detach and remove lock solenoid
link.
4.Loosen 2 screws securing solenoid, release
solenoid from mounting panel, disconnect
multiplug and remove solenoid.
Refit
5.Connect multiplug to solenoid, locate solenoid to
mounting panel and tighten screws.
6.Fit and secure link.
7.Secure plastic sheet.
8.Fit door trim casing.See CHASSIS AND
BODY, Repair.
9.Adjust door lock solenoid.See Adjustment.
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ELECTRICAL
13
REPAIR SOLENOID/MOTOR - REAR DOOR - FROM 02MY
Service repair no - 86.26.09
Remove
1.Remove plastic sheet.See CHASSIS AND
BODY, Repair.
2.Release clip, detach and remove lock solenoid
link.
3.Release clip and disconnect interior handle link
from latch mechanism.
4.Remove 3 bolts securing mounting panel.
5.Loosen remaining bolts and nut, ease mounting
panel away from door and retain in this position
for access.
6.Disconnect multiplug from solenoid.
7.Remove 2 screws securing solenoid.
8.Remove centre pin from bellcrank pivot and
release pivot from mounting panel.
9.Release bellcrank from sill button link and
remove from lock solenoid link.
10.Remove door lock solenoid.
11.Remove link from solenoid.
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88 - INSTRUMENTS
CONTENTS
Page
DESCRIPTION AND OPERATION
FASCIA CONSOLE 2..............................................................................................
REPAIR
INSTRUMENT PACK 1...........................................................................................
CLOCK2 .................................................................................................................
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88INSTRUMENTS
2
REPAIR CLOCK
Service repair no - 88.15.07
Remove
1.Remove instrument pack.See this Section.
2.Disconnect multiplug from clock.
3.Remove threaded clamping ring securing clock
and remove clock.
Refit
4.Position clock and secure to instrument pack.
5.Connect multiplug to clock.
6.Fit instrument pack.See this Section.
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