Page 1025 of 1395
lnterior Trim
Headliner Removal and Installation
CAUTION: When prying with a tlat-tip screwdriver,
wrap it with protective tape to prevent damage.
NOTE:
. Take care not to bend and scratch the headliner.o Be careful not to damage the dashboard and other
interior trim.
1. Remove:
. Front and rear door side trim (see page 20-41). Front pillartrim (see page 20-41)
. Center pillar lower trim panel (see page 20-41). Center pillar upper trim (see page 20 41). Rear seat (one side, see page 20-63). Cargo area floor and cargo storage bin
{see page 20-43)
. Rear trim panel (see page 20-421
. Rear side trim panel (oneside, see page 20-42l,
. Rear hatch glass support strut (one side, seepage 20-78)
. Ouaner pillar trim panel {one side, see page 20-
42)
. Ceiling light, interior light and trunk light(see section 23)
. Rearview mirror (see page 20-28)
2. Remove the sunvisor and holder from each side.
>: Scaew location3, 4
I
A\"r- |Yr* || -
suNvtsoR
20-44
3. Remove the grab handles from
passenger's sides.
>r Screw locations, 6
the front and rear
ry_l
COVER
4. Remove the clips, then remove the headliner.
NOTE: An assistant is helpful when removing the
headliner.
>: Clip locations,9
HEADLINER
Pullout. OUARTERTRIMPANEL
5. Remove the headliner through the rear hatch glass
openrng.
6. Installation is the reverse of the removal procedure.
NOTE:
. When reinstalling the headliner through the rear
hatch glass opening, be careful not to fold or
bend it, Also, be careful not to scratch the body.. Check that both sides of the headliner are
securely attached to the trim.
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Page 1075 of 1395
Openers
Fuel Fill Door Opener Cable Replacement
NOTE:
. When removing the clips, use a clip remover.
. Take care not to bend the opener cable.
Remove the following parts, then pull the carpet back, as necessary (see page 20-45),
a
>: Clip locationsA>,6 B>, 1
a
a
FUEL FILL OOOR LATCH(see page 20-96)
Kick panel (left side. see page 20-41)
Center pillar lower trim panel (left side, see page 20-
41)
Front side trim (left side, see page 20-41)
Rear seat (left side, see page 20-63)
Cargo area floor and cargo storage bin (see page
43)
Rear trim panel {see page 20-42)
Rear side trim panel (left side, see page 20-421
Rear side trim (left side, see page 20-41)
FUEL FILL DOOR OPENER
{see page 20-96)
20-
c>,1
@lRlg
Installation is the reverse of the removal procedure.
NOTE:
. lf necessary, replace any damaged clips.
r Make sure fuel fill door opener cable is routed and connected properly.
. Make sure the fuel fill dooropens properly.
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Page 1077 of 1395
Openers
Fuel Fill Door Opener Replacement
NOTE: Take care not to bend the opener cable.
Remove the left front side trim (see page 20-41).
>: Bolt locstions.2
5x1.0mm9.8 N.m (1.0 kgf.m,7.2 tbt.ftl
FUEL FILL DOOROPENER CABLE(see page 20-94)
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the opener cable is connected properly.
. Make sure the fuel fill door opens properly,
20-96
Fuel Fill Door Latch Reolacement
NOTE: Take care not to bend the opener cable.
Remove the rear speaker cover and rear speaker from
the left rear side trim panel (see page 20-42).
>: Boh locdions, 2
6x1.0mm9.8 N.m (1.0 kgf.m,7.2 tbf.ft)FUEL FILL DOOR LATCH
FUEL FILL DOORAfter installing, check fora flush fit with the body.
CAELE(see Page
LATCH
DOOR OPENER
20,94)
FUEL
FUEL FILLRemove the fuel fill door latchby turning it 90'
Installation is the reverse of the removal procedure.
NOTE: Make sure the fuel fill door opens properly
and locks securely.
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Page 1101 of 1395
Self-diagnosis Function
The heater control panel has a self-diagnosis function.
Running the Self-diagnosis Function'97 mod€l:
Turn the ignition switch ON {ll), then set the mode control dial to the Vent position, and the recirculation controt switch toRecirculate {recirculation indicator light comes on). Press and hold the recirculation control switch to Fresh (recirculation indi-cator light goes off). Continue to hold the switch; the recirculation indicator light will come on for two seconds. then it willblink the Diagnostic Trouble Code (DTC) to indicate a iaulty component. lf no DTC'S are found, the indicator liqht will notblink atter the initial two second light.
'98 - 00 models:
Set the mode control dial to the Vent position, and turn the ignition switch ON (ll). Within six seconds after turning the igni-tion switch on, press the recirculation control switch the required number of times depending on the recirculation indicatorlight status:
.lftheindicatorlightisON,presstherecirculationcontrol switch five times..lftheindicatorlightisOFF,presstherecirculationcontrol switch six I|mes.The recirculation indicator light will come on for two seconds, then blink the Diagnostic Trouble Code (DTC) to indicate afaulty component. lf no DTC'S are found, the indicator light will not blink after the initial two second liqht.
DTC Indicaiion Pattern {See DTC 3}:
Rocirculationindicatorlight on
Recirculrtionindicatorlighi off'97 model:P.ess and hold th6 recircul.tioncontrol switch'98 - 00 modek:Within six second3 atter theignition switch b turned ON (lll.Prass the rocirculation controlswitch the required number oltimes depending on the r6circu-lation indicator light striu3
,r*
/1.5 aaa 0.3 aac
RECIRCULANONINDICATOR LIGHT
In case of multiple problems, the recirculation indicator light indicate only one DTC that is the least number of blinks.
Resetiing the Solf.diagnosis Funqtion
Turning the ignition switch OFF will cancel the self-diagnosis function. After service work, run the self-diaqnosis functiononce again to check that there is no other Droblem.
MODE CONTROL OIAL
Diagnostic
trouble
code {DTCI
R6circulation
indicator lightComponent with problsmPossiblo causcSee page
'lOne blinkAir mix control molorOpen or short circuit, obstructed door,
faulty motor22-12
2Two blinksElower motorOpen or short circuit, faultv motor22-14,16
Three blinksEvaporator temperature sensorOpon or short circuit, faulty sensor22-20
t
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Page 1102 of 1395
Troubleshooting
Air Mix Control Motor
Recirculation indicator light indicates Diagnostic Trouble Code (DTC) 1: A problem in the air mix control motor circuit.
The air mix control motor regulates the mixture of cool/hot air according to outputs from the heater control panel.
Selt-diagnosis circuit check indi-cates a Droblem in the air mixcontrol motor circuil.
Chock the air mix control moior:1. Disconnect the air mix controlmotor 5P connector,2, Test the air mix control motor(see page 22-43).
Check the air mix control linkagoand doors:1. Remove the air mix controlmotor (see page 22'43).2. Check the air mix control linkage and doors for smooth
ls the air mix control motor OK?
Do the air mix control linkage anddoors move smoothly?
Reolacelhe air mix conlrol motor.
Check Ior a short in the wires:1- Remove the heater controlpanel (see page 22-46).2. Check tor continuity betweenbody ground and the heatercontrol panel 20P connectorterminals No. 1, 6, 9, 17 and18 individually.
Ropair any short in the wire(s)betwoon th. heater co.rtrol panel
and the air mix conlrol motor.
HEATER CONTROL PANEL 2OP CONNECTOR
PNK/BLK
RED/BLU
Wire side of female terminals
To page 22-13
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Page 1105 of 1395
From page 22-14
Chock for a short in the wire:Check tor continuity between theNo. 20 terminal of the heater con'trol panel 20P connector and bodyground,
R.p.ir short in the wire betwoenth. herter control Denel snd theoowor tranSastor.
Check to. an open in the wire:1. Turn the ignition swilch ON (ll).
2. Measure the voltage betweenthe No. I terminal of theheater control panel 8P con-nector and body ground.
Repair opan in the wire betwaentho heatsr cont.ol o.nel and theblower motor.ls there battery voltage?
Chock th6 power iransistor:1. Turn the ignition switch OFF.2. Reconnect the heater controlpanel 8P and 20P connectors.3. Test the power transistor (seepage 22 44).
ls the power transistor OK?
Chec* for loo3e wires or Door oon-neclions at the heater controlpanel 8P and 20P connoctors andat lhe power tran3istor 3P connec-tor. lf lhe connectiorc are good,substituta , known-good hoatercontrcl pan6l, and r€check. ll thesymptom/indication goes away.replecg th6 original heater controloanel.
HEATER CONTROL PANEL 2OP CONNECTOR
2,/1,/l/68910
1112131a151617181920
LT GRN/BLK
o
Wire side of female terminals
HEATER CONTROL PANEL 8P CONNECTOR
BLU/8LK
Wire side of female terminals
1
4678
22-15
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Page 1112 of 1395
Troubleshooting
Mode Control Motor
NO
MODE CONTROL MOTOR 7P CONNECTOR
13I5
BLK/YEL
Wire side of female terminals
HEATER CONTROL PANEL 2OP CONNECTOR
BRN/WHT
Wire side of female terminals
Mode control motol does not run.or ono or more modes are inoD€aa-
Check the No. 17 {7.5 A) Iuse inthe under-dash fuse/relay box.
Replace the tus€, snd iecheck.
Chock tor an open in th€ wi.6:1. Disconnect the mode controlmotor 7P connector.2. Turn the ignition switch ON (ll).3. Measure the voltage betweenthe No. l terminal and bodyground.
Repair opon in the wire betwoontho No. 17 luse and tho modecontrol motor.
Check the mode control motor:1. Turn the ignition switch OFF.2. Test the mode control motorGee page 22 41') .
Chock th€ mode cont.ol link.geand doors:1. Remove the mode controlmotor (see page 22-41).2. Check the mode control linkageand doors for smooth move-ment,
ls lhe mode control motor OK?
Do the mode control linkageand doors move smoothly?
Replece the inod6 control motor.
Chock for s shon in the wir€s:1. Remove the heater controlpanel (see page 22'46).2. Check for continuity betweenthe No. 12, 13, 14, 15, 16 and 19terminals ol the heater controlpanel 20P connector and bodyground individuaily.
Repair any short in the wire(slbetween the mode control rnotoaand the h6ater control Danel.
ls there continuity?
2l,/1,/8I10
111213ta151617r81320
BLU
[E!r!
YEL/RED
Ii
To page 22-23
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Page 1182 of 1395
Connector ldentification and Wire Harness Routing
Main Wire Harness {Right side of dash and floor branchesl {cont,dl
Connector or
Tsrminal
Number ol
CavitiesLocationConnects toNotes
c427
c428
c429
c430
c431
c432
c433
c434
c435
c436
c436
c447
6
26
22
7
20
5
7
25Front passenger's door
Behind right kick panel
Behind right kick panel
Behind right kick panel
Behind right kick panel
Under right side of dash
Under .ight side of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under middle of dash
Behind right kick panel
Front passenger's door wire harness(c671)
Right side wire harness {C601)ABS control unit
ABS control unit
Engine wire harness (C127)
PGM-Fl main relay
JUnotron connector
Tailgate open relay
Headlights f lasher relay
Heater sub-harness (C731 )Heater sub-harness (C731)
ECM/PCM
ABS
ABS
Optional
Optional'97 model'98 - 00
models'98 - 00
mooets
G402Under right side of dashBody ground, via main wire harness
23-22
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