1999 HONDA CR-V headlight

Emission Control System
System Description
The emission control system includes, a Three Way
Catalytic Converter {TWC), Positive Crankcase Ventilation
(PCV) svstem and Evaporative Emission (€VAP) Control
system. The emission control system is designed to meet
federal and state emission standards.
Tailpipe Emission
Inspsction
!@ Do not smoke during this procsdura. Keep
any open tlame away from your work area.
1. Start the engine. Hold the engine at 3,000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle,
Connect a tachometer.
Check and, if necessary, adjust the idle speed, (see
page 11-169, 170).
Warm up and calibrate the CO meter according to the
meter manufacturer's instructions.
Check idle CO with the headlights, heater blower, rear
window defogger, cooling fan, and air conditioner off.
(Canada) Pull the parking brake lever up. Start the
engine, then check that the headlights are off.
CO meter should indicate 0.1% maximum.
4.
Three Way Catalytic Converter (TWCI
DsscriDtion
Three Way Catalytic Convertsr lTwcl:
The Three wav Catalvtic Converter (TWC) is used to
convert hydrocarbons (HC), carbon monoxide (CO), and
oxides of nitrogen (NOx) in the exhaust gas to carbon
dioxide (COr), dinitrogen (Nr) and water vapor,
{cont'd)
1 1-199
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Rear Window Wiper Arm and
Motor Replacement
CAUTION: Put on gloves to protect your hands.
NOTE; Take care not to damage the rear hatch glass.
1. Remove the rear window wiper arm.
a: Nut loc.tion!, 3>: Scaow locationa, 2
REAR WINDOWWIPER MOIOR
REAR WIPERCOVER
REARWIPER ARM
6x1.0mm9.8 N.m 11.0 kgt'm,7.2 tbf.ftl
SPECIAL NUT18 x 1.0 mm9 N.m 10.9 kgt m,5. r tbt.ftl
NUT6x 1.0mm9.8 N.m {1.0 kgt.m,?.2 tbfftl
Remove the rear wiper lower cover.
Disconnect the connector, then remove the rear
window wiper motor.
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connector is connected properly.
. Install the rea. window wiper arm as described
on page 20-103.
. Check the rear window wiper motor operation.
. Grease the moving parts.
@rrc
Washer Reservoir Replacement
GAUTION: Put on gloves to protect your hands.
1. Remove:
. Front grille (see page 20-771
. Front bumper (see page 20-721
. Front wheel {left side, see section 18)
. Front wheelwell protector (left side, see page 20-
89)
. Inner fender (left side, see page 20-89)
. Headlight (left side, see section 23)
2. Disconnect the washer tubes and washer motor
connectors.
>: Bolt locations, 3
6x1.0mm9,8 N.m 11.0 kgt.m,7.2 tbt.ftl
Route the washer tubesto the washer teservoir
WASHERRESERVOIR
WINOSHIELOWASHER MOTON
CONNECTORS
3. Remove the bolts, then remove the washer reser-
votr,
4. Installation is the reverse of the removal procedure.
NOTE:
a Make sure the washer motor connectors and
washer tubes are connected properly.
. Check the washer motor operation.
HARNESS / tcLrP C-(fu
- S(ilq
s{J
l' wrsHER
20-99
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Gonnector ldentification and Wire Harness Routing
Engine Compartment Wire Harness
Connector ol
Terminal
Number of
CavitiesLocationConnects toNotes
c20'l
c202
c203
c204
c205
c206
c207
c208
c209
c210
c212
c213
c2't4
c215
c216
c217
c21A
c218
14
2
2
1'l
2
10
Left side of engine compartment
Left side of engine compartment
Behind front bumper
Behind right headlight
Behind front bumper
Behind right headlight
Left side of engine compartment
Left side of engine compartment
Left side of engine compartment
Behind left headlight
Left side of engine compartment
Behind front bumper
Behind front bumper
Right side of engine compartment
Behind right headlight
Behind right headlight
Behind right headlight
Right side of engine compartment
Right side of engine compadment
Main wire harness (C307)
Cruise actuator
Rear window washer motor
Left front turn signal/side marker lights
Windshield washer motor
Left front parking light
Condenser fan motor
Front fog lights
IVC compressor clutch
Left headlight
IVC pressure switch
Left horn
Right horn
Radiator fan motor
Right headlight
Right front turn signal/side marker
lights
Right front parking light
Main wire harness 1C357)
Main wire harness (C357)
Optional
'97 - 98
models'99 - 00
mooets
G201
G202
Right side of engine companment
Left side of engine compartment
Body ground, via engine compartment
wire harness
Body ground, via engine compartment
wire harness
23-16
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Connector ldentification and Wire Harness Routing
Main Wire Harness {Right side of dash and floor branchesl {cont,dl
Connector or
Tsrminal
Number ol
CavitiesLocationConnects toNotes
c427
c428
c429
c430
c431
c432
c433
c434
c435
c436
c436
c447
6
26
22
7
20
5
7
25Front passenger's door
Behind right kick panel
Behind right kick panel
Behind right kick panel
Behind right kick panel
Under right side of dash
Under .ight side of dash
Under middle of dash
Under middle of dash
Under middle of dash
Under middle of dash
Behind right kick panel
Front passenger's door wire harness(c671)
Right side wire harness {C601)ABS control unit
ABS control unit
Engine wire harness (C127)
PGM-Fl main relay
JUnotron connector
Tailgate open relay
Headlights f lasher relay
Heater sub-harness (C731 )Heater sub-harness (C731)
ECM/PCM
ABS
ABS
Optional
Optional'97 model'98 - 00
models'98 - 00
mooets
G402Under right side of dashBody ground, via main wire harness
23-22
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Power Distribution
Fuse
1
3
5
6
7
I
9
10
11
12
13
14
"^
RED/B LU
RED/GRN
WHT/BLK
RED/VVHT
YEUBLK
RED
GRN/BLK
BLU/BLK
YEVBLK
YEUGRN
RED
BLK/YE L
BLK/VVHT
17
7.5 A
7.5 A
BLVBLU
BLKA/EL
18
19
20
22
7.54
7.54
l0 A
10 A
YEUBLK
YEVRED
BLKAr'YHT
RED /VHT
RED/YE L
Fuse-to-Component(sl Index (numerical sequencel (cont'dl
Under-dash Fuse/Relay Box:
Capacity
10 A
10 A
10 A
10 A
20A
204
15A
204
204
7.5 A'15 A
7.5 A
7.5 A
Wire ColorCircuit{s) Protected
Not used
Not used
Rear window washer motor (via switch)
Rear window wiper control unit ('97 model)
Rear window wiper motor
Daytime running rights resister {Canada)
Right headlight {High beam}
Daytime running rights resister (Canada)
High beam indjcator light
Left headlight (High beam)
Rear accessory socket (via relay)
Left rear power window motor (via switch)
Right rear power window motor (via switch)
Distributor (ignition control module)
Front passenger's power window motor (via switch)
Driver's power window motor {via switch)
Power window master switch (power window control unit)
Turn signal/hazard relay (via switch)
PGM-FI main relay
SRS unit (VA)
Cruise control unit (via switch)
Cruise main switch indicator light
Alternator
Charging system light
ELD unit (USA)
EVAP bypass solenoid valve ('98 - 00 models)
EVAP control canister vent shut valve ('98 - 00 models)
EVAP purge control solenoid valve
Primary HO2S
Secondary H02S
VSS
ABS control unit
Option connector (lG2)
Ay'C compressor clutch relay
Blower motor high relay
Blower motor relay
Condenser fan relay
Heater control panel
Left power mirror actuators (via switch)
Mode control motor
Radiator fan relay
Recirculation control motor
Right power mirror actuators (via switch)
Daytime running lights control unit (Canada)
Back-up lights
Reverse relay (A"/T)
Daytime running lights control unit (Canada)
Right headlight (Low beam)
Left headlight (Low beam)
23-44
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Ground Distribution
Ground-to-Component(sl Index
GroundWire Color
G2
G3
G 10'l
G201
G202
G351
BLIVRED
BRN
BLK
BLK
BRN/BLK
BLK
BLK
BLK
23-46
Component or Circuits Grounded
Battery
Valve Cover
Transmission housing
A,/T gear position switch
ECM (PG1, PG2) ('98 - 00 models: M/T)
PCM (PG1, PG2l (Avrr)
PGM-FI main relay
Power steering pressure (PSP) switch
Radiator fan switch
VSS
Data link connector
ECM (1G1, LG2) ('98 - 00 models: M/T)
PCM (LGI, LG2) (IVT)
Shielding:
between ECM ('98 - 00 models: M/T) or PCM (Ay'T) and CKF sensorbetween ECM {'98 - 00 modets: M/T} or pCM (Ay'T) and CKp sensorbetween ECM ('98 - 00 models: M/T) or PCM (rVT) and CYP sensorbetween ECM ('98 - 00 models: M/T) or PCM (Ay'T) and TDC sensorbetween ECM {'98 - 00 models: M/T) or PCM (ly'T) and countershaft speed sensor (Ay'T)
between ECM ('98 - 00 models: M/T) or PCM {A,,/T) and mainshaft sp€ed sensor {!VT)between ECM ('98 - 00 models: M/T) or PCM (A,/T) and primary HO2Sbetween ECM ('98 - 00 models: M/T) or PCM (Ay'T) and secondary HO2SHorn (High)
Horn {Low}
Radiator fan motor
Right headlight
Right front parking light
Right front side marker light
Right front turn signal light
Condenser fan motor
Cruise actuator
Left front parking light
Left front side marker light
Left front turn signal light
Left headlight
Rear window washer motor
Windshield washer motor
ABS pump motor
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Lighting System
Combination Light Switch Test
'1. Remove the driver's dashboard lower cover and the knee bolster (see section 20).
2. Remove the steering column covers (see section '17).
3. Disconnect the 4P and 7P connector from the switch.
4. Remove the screws, and slide the switch toward the driver,s door,
5. Inspect the connector and socket terminals to be sure they are all making good contact.
r : Canada
23-78
4P CONNECTOR
23I
56
Position
Terminal12356
Headlight switch
OFF
:m:o_----o
=DL0wo------oo-----o
HIGHo_----oo-_--_o_----o
Passing switchOFF
ONo_---o
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Daytime Running Lights Control Unit Input Test (Canadal
1.Remove the driver's dashboard lower cover and the
knee bolstet (see section 20).
Disconnect the connectors from the daytime run-
ning lights control unit.
Inspect the connector and socket terminals to be
sure they are all making good contact.
lf the terminals are bent, loose or corroded, repair
them as necessary, and recheck the system.
lf the terminals look OK, make the tollowing
inout tests at the connector'
- lf anv test indicates a problem, find and correct
the cause, then recheck the system.
- lf all the input tests prove OK, the control unrt
IPCONNECTOR
must be faulty; replace it.
T€st condition
DAYTIME RUNNING LIGHTS
CONTBOL UNIT
Tost: Desired result
8P CONNECTOR
YEL/BLK
GRN/RED
Possible cause ii r$uh is not obtained
BLK/WHT
Cavity
RED/GRN
B1BLKUnder all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground (G401, G402)
. An open in the wire
A2BLK,4iVHT
Under all conditionsCheck tor voltage to ground:
There should be battery voltage.
Blown No. 20 (7.5 A) luse in the
under-dash fuse/relay box
An open in the wire
82YEUBLK
lgnition switch oN (ll)Check for voltage to ground:
There should be battery voltage.
Blown No. 18 (7.5 A) fuse in the
under-dash tuse/relay box
Faulty ignition switch
An open in the wire
A4RED
Combination light
switch in " =D " Posi-
uon
Check for voltage to ground:
There should be battery voltage.
Blown No.,tg (30 A) fuse in the
under-hood fuse/relay box
Faulty combination light switch
An open in the wire
A1WHT/RED
Combination light
switch OFF; connect a
jumper wire between
the 82 and 41 termi-
nals, then turn the igni-
tion switch ON (ll)
Headlights (high beam) should
come on, (and high beam
indicator should come on).
Poor ground (G201. G202, G401,
G402)
Blown headlight bulbs
Faulty daytime running lights
resrslor
An open in the wire
R'IGRN/RED
lgnition switch ON (ll),
brake fluid reservoir
full. and parking brake
lever down
Connect to ground: The brake
system light should come on.
Blown No. 25 (7.5 A) fuse in the
under-dash fuse/relaY box
Blown brake system light
An open in the wire
B68EDlGRNParking brake lever upCheck for continuity to ground:
There should be continuity
. Faulty parking brake switch
. An open in the wire
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