Page 937 of 1395
Master Cylinder/Brake Booster
Removal/lnstallation
1, Disconnect the brake fluid level switch connectors.
2. Remove the reservoir cap from the master cylinder.
3. Remove the brake fluid from the master cvlinder
reservoir with a syringe.
4. Disconnect the brake lines from the master cylinder.
To prevent spills, cover the line joints with rags or
shop towels.
5. Remove the master cylinder mounting nuts and
wasners.
6. Remove the master cylinder from the brake booster.
CAUTION: Be careful not to bend or damage the
brake lines when removing the master cylinder.
Do not spill brake fluid on the vehicle; it may dam.
age the paint; it brake fluid does cont.ct the paint,
wash it oft immediately with water.
7. Disconnect the vacuum hose from the brake booster.
8. Remove the cotter pin and clevis pin from the clevis.
Do not disconnect the clevis by removing it from
the operating rod of the brake booster. lf the clevis
is loosened, adjust the pushrod length before
installing the brake booster (see page 19-15).
To Front Caliper (Without ABS)
\\
15 N.m {1.5 kgtm, vAcuuM HosE
r r rbf.ft) |
/ | BRAKE FLUTD LEvEL
/l /
swrrcHcoNNEcroRs
/ I I I COTTER PIN
I I / neotace
l,/-- ro Rear wheet cylinders / | I
h ./-''' /. I I IYli //*s (.S
I /r:
9. Remove the four booster mounting nuts.'10. Pull the brake booster forward until the clevis is
clear of the bulkhead.
11. Remove the brake booster from the enqine com-
panment.
12. Install the brake booster and master cylinder in the
reverse order of removal, and note these items:
. When connecting the brake lines, make sure that
there is no interference between the brake lines
and other parts.
. Be careful not to bend or damage the brake lines
when installing the master cylinder.
. lf replacing the master cylinder or brake booster,
check and adjust the pushrod clearance before
installing the master cylinder (see page 19-14).
Fill the master cylinder reservoir, and bleed the
brake system (see page 19-7).
After installation, check the brake pedal height and
brake pedal free play (see page 19-5), and adjust if
necessary.
13 N.m 11.3 kg{.m,I rbf.ft)
13.
14.
To Master Cylinder(Without ABS)To Modulator Unit(with ABs)@-\
\
^ To Front Caliper
9i\.
-#qCLEVIS PIN
):-,/
PROPORTIONING CONTROL VALVE
MASTER CYLINDER
15 N.m (1.5 kgf.m, 11 lbl.ftl
BRAXE BOOSTER
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Page 1009 of 1395
Mirrors
Rearview Mirror Replacement
CAUTION: When prying with a flat-tip screwdrivor,
wrap it whh a shop towel to prevent damage.
NOTE: Take care not to scratch the cover or tear the
headliner.
1. Remove the cover using the end of a flat-tip screw-
drtver.
Remove the rubber damper.
>: Screw locations,3
Remove the screws, then remove the rearview mir-
ror.
Installation is the reverse of the removal procedure.
20-28
HOOKS
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Page 1021 of 1395
lnterior Trim
20-40
CARGO FRONTSPACER(see page 20 43)
FRONT PILLARTRIM(see page 20-41)
TRUNK FLOOREXTENSION(see page 20 43)
HEADLINERRemoval and lnstallation,page 20-44
Component Location Index
SRS components are located in the areas marked with an asterisk (*). Review the SRS component locations, precautions,
and procedures in the SRS section (24) before performing repairs or service.
CENTER PILLARUPPER TRIM(see page 20 41)CENTER PILLARLOWER TRIM PANEL(see page 20 41)
FRONT SIDETRIM(see page 20-41)
BEAR SIDETEIM(see page 20'41)
OUARTER PILLARTRIM PANEL(see page 20 42)
*CARPET
Replacement,page 20 45
CENTER CONSOLE IM/T}Replacement, page 20-47
CENTEN TABLE(see page 20-45)
PARKING BRAKECOVER(see page 20-45)
TRIM
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Page 1025 of 1395
lnterior Trim
Headliner Removal and Installation
CAUTION: When prying with a tlat-tip screwdriver,
wrap it with protective tape to prevent damage.
NOTE:
. Take care not to bend and scratch the headliner.o Be careful not to damage the dashboard and other
interior trim.
1. Remove:
. Front and rear door side trim (see page 20-41). Front pillartrim (see page 20-41)
. Center pillar lower trim panel (see page 20-41). Center pillar upper trim (see page 20 41). Rear seat (one side, see page 20-63). Cargo area floor and cargo storage bin
{see page 20-43)
. Rear trim panel (see page 20-421
. Rear side trim panel (oneside, see page 20-42l,
. Rear hatch glass support strut (one side, seepage 20-78)
. Ouaner pillar trim panel {one side, see page 20-
42)
. Ceiling light, interior light and trunk light(see section 23)
. Rearview mirror (see page 20-28)
2. Remove the sunvisor and holder from each side.
>: Scaew location3, 4
I
A\"r- |Yr* || -
suNvtsoR
20-44
3. Remove the grab handles from
passenger's sides.
>r Screw locations, 6
the front and rear
ry_l
COVER
4. Remove the clips, then remove the headliner.
NOTE: An assistant is helpful when removing the
headliner.
>: Clip locations,9
HEADLINER
Pullout. OUARTERTRIMPANEL
5. Remove the headliner through the rear hatch glass
openrng.
6. Installation is the reverse of the removal procedure.
NOTE:
. When reinstalling the headliner through the rear
hatch glass opening, be careful not to fold or
bend it, Also, be careful not to scratch the body.. Check that both sides of the headliner are
securely attached to the trim.
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Page 1043 of 1395
Seats
Front Seat Cover Replacement (cont'dl
Remove the headrest guide, then remove the seat-
Dacx cover.
6. Installation is the reverse of the removal procedure.
NOTE: To prevent wrinkles when installing a seat-
back cover, make sure the material is stretched evenly
over the pad before securing the hook and inside
springs.
Seat cushion cover:
1.Remove the seat cushion (see pages 20-58, 59).
Remove the clips from under the seat cushion. then
loosen the seat cushion cover.
SEATCUSHIONCOVER
20-62
CLIP
3. Pull back the edge of the seat cushion cover all the
way around, then release the clips. and remove the
seat cushion cover.
COVER (pad side)
lnstallation is the reverse of the removal procedure.
NOTE:
. To prevent wrinkles when installing a seat cush-
ion cover. make sure the material is stretched
evenly over the pad before securing the clips.
. Replace the released clips with new ones.
UPHOLSTERY RING PLIERS
lCommercially available)
NEW CUP
SEAT FRAME
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Page 1045 of 1395
Seats
Rear Seat Removal and Installation
2. Fold the seat cushion forward, and remove the base
frame cover, then remove the bolts and nut.
NOTE: The rear seat without tilt is shown, the rear
seat with tilt is the same manner.
>i Boh screw locetionsA>, 1
8 x 1.25 mm22 N.m {2.2 kgf.rn,16 rbtft)
B>, 4
@t
a: Nut loc.iion, 'l
8 x 1.25 mm22 N
Remove the headrest.
Carefully remove the rear seat through the door open-
ing.
NOTE: An assistant is helptul when removing the rear
seaI.
20-64
?
4.
BASE FRAME
SEAT BELT BUCKTES(CENTER BELT TONGUEI
SEAT CUSHION
(cont'dl
5. With tilt: lf necessary, remove the striker.
lnstallation is the reverse of the removal procedure.
NOTE: Make sure the rear seat belt buckles and
center belt tongue are routed properly (without tilt).
.-
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Page 1050 of 1395
Rear Seat Armrest Replacement
NOTE: Take care not to tear the seams or damage the
seat covers.
COLLAR
COLLAR6x1.0mm9.8 N.m {1.0 kgf.m,7.2 rbr.ft)
WASHER
NYLONWASHER
VEARMRESTWASHER
ARMRESTPIVOT BOLT6x1.0mm9.8 N.m (1.0 kgt.m,7.2lbllll
lnstallation is the reverse of the removal procedure.
SEAT.BACK
Rear Seat Cover Replacement
CAUTION: Put on gloves to protect your hands.
NOTE: Take care not to tear the seams or damage the
seal covers.
Seal-back cover:
Remove the seat-back {see page 20-65).
Remove:
a Armrest
. Headrest
. Seat-back recline rod (see page 20-65)
Remove the seat cushion strap bolt and strap bolt
trim, then remove the seat-back mat.
L
2.
"'---.' t.-r" t-- i,': "" '
4. Remove all the clips.
(cont'd)
20-69
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Page 1051 of 1395
Seats
Rear Seat Cover Replacement (cont'dl
Remove the headrest guide and latch knob collar,then remove the seat-back frame.
SEAT.BACKFRAME i
Pull back the edge of the seat-back cover all the wayaround. release the clips, and remove the seat-backcover.
€ --t)c/
l@
pio
I HEADREST
I GUroE
LATCH KNOBCOLLAR
CLIPS(Leather seat-backWIRE(Pad side, leather seat,back
1.
20-70
cover on '00 model) cover on ,00 model)
Installation is the reverse of the removal procedure.
NOTE:
o To prevent wrinkles when installing a seat_backcover, make sure the material is stretched evenlyover the pad before securing the hook and clips.. Replace the released clips with new ones.
Soat cushion cover:
'1. Remove the seat cushion (see page 20-65).
2. Remove the seat cushion
strap (see page 20-66).
3. Pull back the edge of the
release all of the clips.
latch and seat cushion
seat cushion mat, then
SEAT CUSHIONMAT
CUSHIONCOVER
Pull back the edge of the seat cushion cover all theway around, release the clips, and remove the seatcushton cover.
t-t
tl
L]
CLIPS
COVER
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