1999 HONDA CR-V Line

open bonnet engine oil capacity battery location adblue high beam air conditioning

Page 718 of 1395

$HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual Mainshaft Disassembly/lnspection/Reassembly NOTE: . Lubricate all parts with ATF during reassembly. .Inspectthethrustneedlebearingsandtheneedlebearingsforgallingandroughmov\ ement, . Before installin$

Page 721 of 1395

$HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual Countershaft Disassembly/lnspection/Reassembly NOTE: . Lubricate all pans with ATF before reassembly. .Inspectthethrustneedlebearingsandtheneedlebearingsforgallingandroughmov\ ement. . Before install$

Page 722 of 1395

HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
Gountershaft
Disassembly/Reassembly
1. Remove the reverse selector hub and countershaft
4th gear using a universal two-jaw lor three-jaw)
puller as shown. Place a shaft protector between
the puller a

Page 726 of 1395

HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
Sub-shaft
Disassembly/lnspection/Reassembly
NOTE:
. Lubricate all parts with ATF before reassembly.
. Inspect the thrust needle bearings and the needle bearings for galling and rough movement.
. Befo

Page 727 of 1395

HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
Disassembly/Reassembly
1.Remove the ATF guide cap by pushing the sub-shaft
inside the transmission housing.
Remove the 1st-hold clutch assembly by pulling,
then removing the sub-shaft.
Install new O-

Page 756 of 1395

HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
Transfer Assembly
Reassembly
NOTE:
. While reassembling the transfer assembly:. Check and adjust the transfer gear tooth contact.. Measure and adjust the transfer gear backlash.. Check and adjust the

Transfer Assembly
Reassembly
NOTE:
. While reassembling the transfer assembly:. Check and adjust the transfer gear tooth contact.. Measure and adjust the transfer gear backlash.. Check and adjust the tapered roller bearing stan-
ing torque.
. Coat all pans with ATF during reassembly.. Replace the tapered roller bearing and the bearing
outer race as a set if either part is replaced.. Replace the transfer drive gear and the transfer dri-ven gear shaft as a set if either part is replaced.
Outline of Assembly
1.Select the 35 mm thrusi shim.
Psrtorm this procedute if the transter driven g€ar
shaft or the tapered roller bearing on the transfer
driven gear shaft is replaced.
Prea$emble the parts to check and adiust transtelgear backlash and transfer gear tooth contact.
Disassemble the parts, then assemble the translerdriven gsar shaft and its related pans.
2.
3.
4. Measure and adjust the starting torque oI the
transfer driven gear shaft tapered roller bearing.
5. Assemble the transfer shaft and its related parts.
6. Measure and adiust the total starting torque.
35 mm Thrust Shim Selection
L Select the 35 mm thrust shim if the transfer drivengear shaft or the tapered roller bearing on the trans-
fer driven gear shaft is replaced.
Calculate the thickness of the 35 mm thrust shimusing the formula below.
FoRMULA:+ -*-+c=x
A: Number on the existing transfer driven gear shaft
B; Number on the replacement transfer driven gear
shaft
C: Thickness ofthe existing 35 mm thrust shimX: Thickness needed for the replacement 35 mmthrust shim
NOTE: The number on the transfer driven oear
shaft is shown in 'll100 mm.
14-240
EXAMPLE:
C: EXISTING 35 mmTHRUST SHIMThickness: C=1.05 mm
X: REPLACEMENT 35 mmTHRUST SHIMThickness: X=?? mm
Number: A=+2Numbe.: B=-'l
Ar EXISTING TRANSFERDRIVEN GEAR SHAFT
x= A - B .c" 100 100 -
2-1
100 100 '-
= 0.02 + 0.0'l + 1.05=1.08 {mm)
B: REPLACEMENT TRANSFERDRIVEN GEAR SHAFT
Select 35 mm thrust shim thickness of l08 mm(0.043 in). lf the tapered roller bearing on the transfer
driven gear shaft is replaced.
Measure the thickness of the replacement bearingand the existing bearing, and calculate the difference
of the bearjng thickness. Adjust the thickness of the
existing 35 mm thrust shim by the amount of differ-
ence in bearing thickness, and select the replacement
35 mm thrust shim.
THRUST SHIM, 35 mm
Shim No.Part NumberThickness
41361 - PS3 - 0000.72 mm (0.028 in)
41362-PS3-0000.75 mm {0.030 in}
c41363-PS3-0000.78 mm (0.03'1 in)
D41364-PS3-0000.81 mm (0.032 in)
41365-PS3-0000.84 mm (0.033 an)
F41366-PS3-0000.87 mm (0.034 in)
41367-PS3-0000.90 mm (0.035 in)
H41368-PS3-0000.93 mm (0.037 in)
41369-PS3-0000.96 mm 10.038 in)
41370-PS3-0000.99 mm (0.039 in)
K4 r371 - PS3 - 0001.02 mm (0.040 in
41372-PS3-0001.05 mm (0.041 in
M41373-PS3-0001.08 mm (0.043 in
N41374-PS3-000'1.11 mm 10.044 in
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Page 771 of 1395

HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual
5C.
36.
Install the sub-shaft lst gear on the sub-shaft.
Install the mainshaft 1st gear collar, mainshaft 1st
gear, needle bearing, thrust needle bearing, and the
thrust washer on the mainshaft.
Wrap

Page 773 of 1395

$HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual 49. Set the control shaft to E position, and install the A,/T gear position switch on it. CONTROL SHAFT l( ((,,, ,. * $*\.t+- NN 6x1.0mm12 N.m 11.2 kgt.m,8.7 tbf.ftl 6xl.0mm12 N.m 11.2 kgfm, 8,7 g$

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