1999 HONDA CR-V Bolt

Rear Drum Brakes
Never use an air hose or dry brush to clgan brake assemblies,
Use an OSHA approved vacuum cleaner to avoid breathing brake dust.
Contaminated brake linings or drums reduce stopping ability.
Block the front wheels betore iacking up lhe rear ot the vehicle,
Block the front wheels, loosen the rear wheel nuts slightly, then raise the
poned. Remove the rear wheels.
2. Release the parking brake, and remove the rear brake drum.
I N.m {0.9rbr.ft)kgl.m,5.5
\\
\
196
@
Inspection
a
a
rl
a
1.vehicle, and make sure it is securely sup-
BACKING PLATEMarked left and right.
PARKING EBAKE I-EVERMarked left and right.
ADJUSTER BOLTCheck ratchet teethfor wear and damage.UPPER RETURN SPRINGCheck for weaknessand damage.
CLEVIS BCLEVIS A
64 N.m 16.5 kgl.m,47 lbt.ftl
\L;
SPRINGCheck for weaknessano oamage.
'l-'-' u-cllP
I Replace.
t/
6d/
BRAKE SHOEInspection, see page 19 17lf brake shoes are to bereused, mark and reassemblein same position.
WHEELInspect for leakage.Replacement, seepage 19-20
LOWER RETURNSPRINGCheck for weaknessano oamage.
RETAINER SPRINGInstall securely onlensron prn.
19-16
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10.
11,
Connect the parking brake cable to the parking
brake lever,
Clean the threaded portions of clevises A and B.
Coat the threads of the clevises with grease. To
shorten the clevises, turn the adiuster bolt.
Hook the self-adjuster spring to the self-adjuster
lever first, then to the brake shoe,
Install the clevises and upper return spring noting
the installation direction. Be careful not to damage
the wheel cylinder dust covers.
Installthe lower return spring.
12.
14.
UPPER RETURN SPRING
Apply rubber greaseto sliding surface.
15. Apply grease on each sliding surface. Keep grease
or oil off the brake linings. Wipe any excess grease
off the parts.
. Apply brake cylinder grease (P/N: 08733 - 8020E)
or equivalent rubber grease to the sliding sur-
faces as shown.
..4 Slrdrng surface
Apply Molykote 44MA to the brake shoe ends
and opposite edges of the shoes as shown.
.. a Opposite edge of the shoe.: a) Brake shoe ends(Shoe side ends and backingplate contact surface)
(cont'd)
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Rear Drum Brakes
Brake Shoes Replacement (cont'd)
16. Install the brake shoes onto the backing plate. Be
careful not to damage the wheel cylinder dust cov-
ers.
17. Install the tension pins and the retainer springs.
18. Hook the upper return spring with the tool.
@ wsar eye proieclion whon using tho
brtko spring wronch.
lnstallthe brake drum.
lf the wheel cylinder has been removed, bleed the
brake system (see page 19-7).
Press the brake pedal several times to set the self-
adjusting brake.
Adjust the parking brako (see page 19-6).
19.
20.
21.
UPPER RETURN SPRING
TENSION PINS
19-20
7.
SEALANT
Wheel Cylinder Replacement
CAUTION:
. Do not spill brake fluid on th6 vehicle; it may damage
the paint; if brako fluid doos contact tho paint, wash
it off immedialely whh water.
. To pr6v6ni 3pills, cov6r th6 hose ioinls with rags ol
shop lowels,
. Use only a genuine Honda whoel cylinder spocial
bolt.
Remove the brake shoes {see page '19-18).
Disconnect the brake line,
BACKING PLATE
1.
15 N,m 11.5 kgt m,11 tbf.ftl
WHEEL CYLINDER
9 N.m 10,9 kgf'm.6.5 rbtft)
Remove the bolt and the wheel cylinder from the
backing plate.
Apply sealant between the wheel cylinder and back-
ing plate, and install the wheel cylinder.
Install the removed parts in the reverse order of
removal.
Fill the brake reservoir up. and bleed the brake sys-
tem {see page 19-7).
After installation. check for a leak at the line joint.
and retighten if necessary.
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Brake Hoses/Lines
Inspection/Torque Specif ications
1. Inspect the brake hoses for damage, deterioration, leaks, interference, and twisting
2. Check the brake Iines for damage, rusting, and leakage. Also check for bent brake lines.
3. Check for leaks at hose and line joints and connections, and retighten if necessary.
4. Checkthe master cylinder, proportioning control valve. and ABS modulator unit for damage and leakage.
NOTE: Replace the brake hose clip whenever the brake hose is serviced.
MASTER CYLINOER.Io.BRAKE LINE15 N.m 11.5 kgt m, 11 lbnftl
PROPORTIONING CONTROL VALVE.Io-BRAKE LINE15 N.m (1.5 kgf.m. 11 lbl.ftl
BRAKE LINE-Io-BRAKE HOSE15 N.m 11.5 kgd.m, 11 lbf'ft)
CYLINDER15 N.m 11.5 kgf.m, 11 lbf.ft)BLEED SCREW7 N.m 10.7 kgf.m, 5 lbt.fttBRAKE HOSE-to-CALIPER{8ANJO BOLTI34 N.m (3.5 kgf.m,25 lbf.ftlBLEED SCREW9 N.m 10.9 kgf.m, 6.5 lbf.ftlwith ABS:
19-21
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Brake Hoses/Lines
Hose Replacement
CAUTION: Do not spill brak€ fluid on the vehicl€; it m8y
damage th€ paint; if brak€ lluid doos contact tho paint,
wash it off immediately with water.
NOTE:
. Before reassembling, check that all pans are free of
dust and other foreign particles.
. Replace parts with new ones whenever specified to
qo so,
Replace the brake hose ifthe hose is twisted, cracked.
or if it leaks.
Disconnect the brake hose from the brake line using
a 10 mm flare nut wrench.
'1.
FLARE NUTWRENCH(Commercially
available)
BRAKE HOSE
Remove and discard the brake hose cliD from the
brake hose.
Remove the banjo bolt, and disconnect the brake
hose from the calioer.
5. Remove the brake hose from the knuckle.
19-22
6. Install the brake hose on the knuckle first, then con-
nect the brake hose to the caliper with the banjo bolt
and new sealing washers.
6 mm HOSE BRACKETEOLTS9.8Nm(1.0 kgf.m,7 lbf.ftlBRAKE HOSE
BANJO BOLT34 N.m
13.5 kgf.m, 25 lbl.ftl
SEALING WASHERSHeplace.
7. Installthe brake hose on the upper brake hose bracket
with a new b.ake hose clip.
Replace.
BRAKE HOSE ARACKET
Connect the brake line to the brake hose.
After installing the brake hose, bleed the brake sys-
tem (see page '19-7).
Perform the following checks;
. Check the brake hose and line joint for leaks, and
tighten if necessary.
. Check the brake hoses for interference and twist-
Ing
1 tbtftl
F
)
/
8.
9.
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Pulsers/Wheel Sensors
Wheel Sensor Replacement
NOTE;
. Be carefulwhen installing the sensors to avoid twisting the wires.
. The torque value of the bolts is 9.8 N.m ( 1.0 kgf.m, 7 Ibf.ft).
Front
6 mm BOLT9.8 N.m {1.0 kgtm. ?.2lbf'ft)
WHEEL SENSOR
Rgar
1. Remove the hub bearing unit (see section 18).
2. Remove the tour backing plate bolts.
3, Pull the backing plate away from the trailing arm, then remove the wheel sensor. lt is not necessary to disconnect the
brake line.
NOTE: This illustration shows the '97 - 98 models, The '99 - 00 models are similar.
6 mm BOLT9,8 N.m 11.0 kgf.m, 7.2lbf.ft)
\all
19-58
WHEEL SENSOR
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Doors
Front Door Outer Handle Replacement
CAUTION: Put on gloves to protect your hands.
NOTE; Raise the glass fully.
2.
1.Removel
. Door panel (see page 20-7). Plastic cover {see page 2O-2)
Disconnect the cylinder rod. Remove the retainer
clip, then remove the lock cylinder.
5.
6 x'1.0 mmI N.m {0.9 kgt.m,7 rbf.ftl
LOCK CYLINDER
Remove the bolts securing the
remove the cylinder protector.
>: Eolt locations,2
RETAINEBCLIP
outer handle, then
HANDLE
20-8
4. Pull out the outer handle, Pry the outer handle rod
out of its joint using diagonal cutters.
NOTE:
. To ease reassembly, note location @ ofthe outerhandle rod on the joint before disconnecting it.. Take care not to bend the outer handle rod.. Use a shop towel to protect the opening in the
door.
OUTEBHANDLE
5. Installation is the reverse of the removal procedure.
NOTE:
. Make sure each rod is connected securely.. Make sure the door locks and opens properly.
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Front Door Latch Replacement
CAUTION: Put on gloves to protect your hands,
NOTEr Raise the glass fully.
'1. Remove:
. Door panel (see page 20-7)
. Plastic cover (see page 20-21
. Outer handle
2. Remove the bolt, then move the rear lower channel
forward.
>: Bolt location, 1
6xl.0mm8 N.m (0.8 kgf m,6 tbf ft)
3. Disconnect the connector, and detach the harness
clip from the door. Remove the screws, and remove
the latch through the hole in the door.
NOTE: Take care not to bend any of the rods.
>: Screw locations,3
6x1.0mm6 N.m 10.6 kgt m,4 tbf.ft)
CYLINDERROD
OUTERHANDLEROD
LOCK RODPROTECTOR
CONNECTOR
HARNESS
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connector is plugged in properly,
and each rod is connected securely.
a Make sure the door locks and opens properly.
CLIP
20-9
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