1999 HONDA CR-V Gauge assembly

Mainshaft Thrust Clearance
Adjustment
l. Remove the 78 mm shim
the transmission housing.
4.
and oil guide plate from
Install the 3rd/4th synchro hub, spacer collar, sth
synchro hub, spacer, and ball bearing on the main-
shaft. then install the above assembly in the trans-
mission housing.
lnstallthe washer on the mainshaft.
Measure distance @ between the end of the trans-
mission housing and washer,
NOTE:
. Use a straight edge and vernier caliper.
. Measure at three locations and average the read-
Ing.
END otTRANSMISSION
MAINSHAFT
WASHER
3RD/4TH SYNCHRO HUB
SPACER COLLAR
sTH SYNCHRO HUB
SPACER
78 mm SHIM
13-64
BALL BEARING
5, Measure distance @ between the end of the clutch
housing and bearing inner race.
NOTE:
. Use a straight edge and depth gauge.
. Measure at three locations and avorage the read-
Ings.
END ot CLUTCH HOUSING
BEARING
Select the proper 78 mm shim from the chan by
using the formula below.
Shim S€lection Formula:
From the measurements you made in steps 4 and 5:-1. Add distance @ (step 5) to distance @ (step 4).
-2. From this number. subtract 0.93 (which is the
midpoint of the flex range of the clutch housing
bearing spring washer).
-3. Take this number and compare it to the avail-
able shim sizes in the chart.
(For example)
A: 2.39 2.61
+ Bi O.22 - 0.93
= 2.61= 1.68
Try the 1.68 mm (0.0661 in) shim.
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Ref. No.
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Tool NumberDescriptionOty I Pago Referonc€
Mainshaft Holder
Clutch Spring Compressor Bolt Assembly
Housing Puller
Holder Handle
Oil Seal Driver Aftachment
Attachment, 40 x 50 mm
Clutch Spring Compressor Attachment
Ay'T Pressure Hose, 2210 mm
IVT Pressure Hose Adapter
SCS Service Connector
Companion Flange Holder
Backprobe Set
lVT Oil Pressure Gauge Set w/Panel
A,/T Low Pressure Gauge w/Panel
Adjustable Bearing Puller, 25 - 40 mm
Anachment, 32 x 35 mm
Attachment, 37 x 40 mm
Attachment. 52 x 55 mm
Attachment. 62 x 68 mm
Attachment, 72 x 75 mm
Driver 40 mm l.D.
Attachment, 35 mm LD.
Driver
07GAB - PF50101 or
07GAB - PF50100
07GAE - PG40200 or
OTGAE _ PG4O2OA
07HAC - PK40102
07JAB - 001020A
07JAD - PH80101
07LAD - PW50601
07LAE - PX40100
OTMAJ - PY4O114
07MAJ - PY40120
07 PAZ - 0010100
07RAB - TB4010A or
07RAB.TB40lOB
07sAz - 001000A
07406 - 0020400
07406 - 0070300
07736 - 4010008 or
07736 - A010004
07746 - 0010100
07746 - 0010200
07746 - 0010400
07746 - 0010500
07746 - 0010600
07746 - 0030100
07746 - 0030400
07749 - 0010000
07947 - SD90200Seal Driver Aftachment
1
1
1
1,l
1
I
2
1'l
1
I
1
1
1
1
1
1
I
1
14-181 , 254
14-216,219
14-189't4-236,242,245,246
't 4-225, 241
14-237
14-216,2't9
14-161
14- 161
14-57
14-236,242,245,246
14-58, 157
14-161
14-161'14-229,230
14-211, 2't2
14-231
14-239
14-212, 227 , 228,229, 230, 238,
14-239, 249
14-221 ,229't 4-207 , 223,226, 237 , 241
14-237,241
1 +21 1, 2't2, 225, 227, 228, 229,
14-230, 237 , 238, 239, 24't, 249't4-225
lf the top arm is too short, replace it with 07SAC - pOZ01OO1.
07HAE - PL50101 may be used to substitute one of these tools.Must be used with commercially available 3/8"-16 slide hammer.
E----G
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tvj
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14-2
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Checking the Diagnostic Trouble Code IDTCI
with the Servic€ Check Connestol and Special Tool
when the PcM senses an abnormality in the input or output systems' the E ('97 - 98) or E (gS - OO) indicator light in the
gauge assembly may blink.
When the Service Check Connector (2P) (located under the dash on the passenger side) is connected with the special tool
as shown, the E or E indicator light will blink the Diagnostic Trouble Code (DTC) when the ignition switch is turned ON
{ ).
when the E or E indicator light has been reponed on, connect the service check connector (2P) to the special tool
Then turn ON (ll) the ignition switch and observe the E or E indicator light'
.AUGE AssEMaLY $1,"^f:tT"'ff,
SCS SERVICE CONNECTOR07PAz - (x!l0100
codes 1 through 9 are indicated by individual short blinks. codes 1o and above are indicated by a series of long and short
blinks. one long blink equals 1o short blinks. Add the long and short blinks together to determine the code. After deter-
mining the code, refer to the electrical system symptom-to-component chart on pages 14-60 and 14-61 for the '97 model,
and pages 14-62 and 14-63 tor the '98 - 00 models.
Sr. DTC 1
S.. DTC 2
Long blinkShori blink! {fiv. timt l
Sc. DTC 15
(cont'd)
'99 - O0 models '97 - 98 models
Short blinl lonc.)
14-57
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Electrical Troubleshooting ('97 Modell
Troubleshooting Flowchart - E Indicator Light On Constantly
PCM CONNECTOR B I25PI
IGRN/8LKI
Wire side of temale terminals
The E indicator light is on con-stantly {not blinking) wheneverthe ignition switch b ON (lll.
Measure D4 IND Voltage:'1.
2.
3.4.
Turn the ignition switch OFF.Disconnect the I (25P) connec-tor lrom the PCM.Turn the ignition switch ON lll).Measure the voltage betweenthe 813 terminal and bodygrouno,
Ropair short to powor in the wirebetwean tho B13 terminal andtho gauge assembly.
Maa3ure ATP D4 Voltage:1. Turn the ignition switch OFF.2. Connect the B (25P) connectorto the PCM.3. Turn the ignition switch ON (ll).
4. Shiftto any position other than
E.5. Measure the voltage betweenthe 824 terminal and bodyground.
Test the lVT gear position switch(see page '14 139).
Check lor a short to g.ound inthe wire betwoen tho B2rl te.minal and A/T gear position switch.It wira i3 OK, substitute a known-good PCM and r€check.
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Electrical Troubleshooting ('97 Modell
Troubleshooting Flowchart - E Indicator Light Does Not Gome On (cont'dl
IYEL/BLK)
IGP2 IYEL/BLK)
Wire side of female terminals
From page 14-87
Measure Power Supply circuitVoltage:1. Turn the ignition swatch ON (ll).
2. Measure the voltage betweenterminals Ag and A11andbetween terminals A22 andA24.
Repair open or short in the wirebotw€on the A11 and/or A24 ter-minals, the PGM-FI main relav,and ih6 fuse box.
ls there baRery voltageT
Measur€ Dil INO Voltag6:L Turn lhe ignition switch OFF.2. Connect the A 132P) connectorto the PCM.3. Connect a digital multimeterto the 813 and A9 or A22 termtnals,4. Turn the ignition switch ON(ll), and make sure that voltageis available for two seconds.
Check for an op€n in the wirebetween the 913 terminal andthe gauge assembly. lf wire isOK. check tor a faulty E indica-tor lighl bulb or a taulty gaugea$embly printed circuil bo.rd.
Check D4IND tor a Short Circuit:Check for continuity between the813 terminal and body ground.
Ropair short in the wiro betweenthe 813 lerminal and the gaugeassembly.
Check tor loose terminal frt in thePCM connector3. Chock the A/Tgear position switch. ll necessary,substitute a known-good PCMand recheck.
14-88
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Electrical Troubleshooting ('99 - 00 Modelsl
The O/D OFF indicator light doos
not come on when the ignition
switch i3 tiBt tulned ON {lll. {lt
should come on lor about two
seconds and then go outl
Check the O/D OFF Indicatol
Light:1. Turn the ignition switch ON (ll).
2. Shift to E position, and Pressthe Over-Drive (O/D) switch.
Chock lor looae t.rmin.l tit in tho
PCM connoctor3. lf nocesstrY,
substitute a known'good PCM
and r.chock.
Does the O/D OFF indicator
light come on?
Ch€ck O/O IND lor an OPen Cir-
cuit:1. Turn the ignition switch OFF
2. Disconnect the B (25P) con'
nector Irom the PCM.
3. Disconnect the 14P connector
from the gauge assemblY.
4. Check {or continuity between
the 819 terminal and the No.
6 terminal of the gauge
assembly 14P connector.
Replir open in the wiro botween
the 819 terminal and gauge
.ssemblY | 4P connector.ls there continuitY?
Check for a fauhv O/o OFF indi'
cator light bulb or . laulty gluge
a3sembly printed circuit bo.rd.
Troubleshooting Flowchart - o/D oFF Indicator Light Does Not Gome On
A (32Pt
PCM CONNECTORS
B t25Pl c (31
Wire side oI lemale terminals
a
c (3rPt
GAUGE ASSEMBLYCONNECTOR I14P)O,/D IND ILT BLU}
14-131
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A/T Gear Position Indicator
1.
f nput Test -'97 - 98 Models
Remove the gauge assembly from the dashboard (see section 20). and disconnect the 14P connector from the gauge
assemblv (see section 23),
Inspect the connector and socket terminals to be sure they are all making good contact.
. lf the terminals are bent, loose, or corroded, repairthem as necessary, and recheck the system.. lf the terminals look OK, make the following input tests at the 14P connector.- lf I test indicates a problem, find and correct the cause, then recheck the system.- lf all the input tests prove OK, but the indicator is faulty. replace the printed circuit board,
GAUGE ASSEMBLY 14P CONNECTOR
Wire side of female terminals
CavityWirs
ColorTest ConditionTest: Desir€d ResultPossible Cause
{lf rosult is not obtainod)
YEL
lgnition switch ON (ll)Check for voltage to ground:
There should be battery voltage,
. Blown No. 25 (7.5 A) fuse in the
under-dash fuse/relay box. An open in the wire
RE D/BLKCombination light
switch ON and dash
lights brightness con-
trol dial on full bright
Check for voltage between No. 2
and No. 3 terminals;
There should be battery voltage.
Blown No. 47 (7.5 A) fuse in the
under-dash fuse/relay box
Faulty combination Iight switch
Faulty dash iight brightness
controller
An open in the wire
RED
4BLUShift lever in ECheck for continuity to ground:
There should be continuity.
NOTE: There should be no continu-
ity in any other shift lever position.
' Faulty Ay'T gear position switch. An open in the wireBRNShift lever in E
7YELShift lever in @
8BLKUnder all conditionsCheck for continuity to ground:
There should be continuity
. Poor ground {G401). An open in the wire
9GRN/BLK
lgnition switch ON {ll)
and shift lever in any
position except E
Check for voltage to ground:
There should be battery voltage
for two seconds after the ignition
switch is turned ON {ll), and less
than 1 V two seconds later,
' Faulty PCM. An open in the wire
10GRNShift lever in ECheck for continuity to ground:
There should be continuity.
NOTE: There should be no conti-
nuity in any other shift lever posi-
UOn.
. Faulty A,ff gear position switch. An open in the wire1'lREDShift lever in @
12WHTShift lever in E
BLVBLU
Shift lever in ENOTE: Do not push
the brake pedal.
14LT GRN
lgnition switch ON { ll)
and shift lever in any
position except E and
E
Check for voltage to ground:
There should be about 5 V.
. Faulty PCM. An open in the wire
14-142
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L
Input Test -'99 - 00 Models
Remove the gauge assembly from the dashboard {see section 20), and disconnect the 14P connector from the gauge
assembly (see section 23).
Inspect the connector and socket terminals to be sure they are all making good contact.
a lf the terminals are bent. loose, or corroded. repair them as necessary. and recheck the system.
. lf the terminals look OK, make the following input tests at the 14P connector.- lf a test indicates a problem, find and correct the cause, then recheck the system.- lf all the input tests prove OK, but the indicator is faulty, replace the printed circuit board.
GAUGE ASSEMBLY 14P CONNECTOR
Wire side of female terminals
CavityWire
ColorTest ConditionTest: Desired ResuhPossible Caus6
{lf resutt is not obtainod)
1YEL
lgnition switch ON (ll)Check for voltage to ground:
There should be battery voltage.
. Blown No.25 (7.5 A) fuse in the
under-dash fuse/relay box. An open in the wire
2RE D/BLK
Combination light
switch ON and dash
lights brightness con-
trol dial on full bright
Check for voltage between No. 2
and No.3 terminals:
There should be battery voltage.
Blown No. 47 {7.5 A) fuse in the
under-dash fuse/relay box
Faulty combination light switch
Faulty dash light brightness
controller
An open in the wire
5RED
BRNShift lever in ECheck for continuity to ground:
There should be continuity.
NOTE: There should be no continu-
ity in any other shift lever position.
. Faulty A/T gear position switch. An open in the wire7YELShift lever in E
'10BLUShift lever in E
LT BLU
lgnition switch ON (ll),
shift lever in E. and
Over-Drive is OFF bypressing O/D switch.
Check for continuity to ground:
There should be continuity.
Faulty O/D switch
Faulty A/T gear position switch
Faulty PCM
An open in the wire
8BLKUnder all conditionsCheck for continuity to ground:
There should be continuity
. Poor ground (G401)
. An open in the wire
9a:FI\|/Et| ta
lgnition switch ON (ll)
and shift lever in any
position except E
Check for voltage to groundl
There should be battery voltage
for two seconds after the ignition
switch is turned ON (ll). and less
than 1 V two seconds later.
. Faulty PCM. An open in the wire
11REDShift lever in SCheck for continuity to ground:
There should be continuity.
NOTE: There should be no conti-
nuity in any other shift lever posi-
Iton.
. Faulty A/T gear position switch. An open in the wire12WHTShift lever in E
BLI(BLU
Shift lever in ENOTE: Do not push
the brake pedal.
14LT GRN
lgnition switch ON (ll)
and shift lever in any
position except E and
E
Check for voltage to groundl
There should be about 5 V,
. Faulty PCM. An open in the wire
14-143
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