1999 HONDA CR-V Service manual

13. Measure the clearance between the clutch end plate
and top disc with a dial indicator. Zero the dial indi-
cator with the clutch end plate lowered, and lift it up
to the snap ring. The distance that the clutch end
plate moves is the clearance between it and the top
dtsc.
NOTE: Take measurements in at least three places'
and use the average as the actual clearance.
Clutch End Ptate-to-Top Disc Clearance:
ClutchService Limit
'l st
2nd
3rd
4th
lst-hold
0.65 - 0.85 mm (0.026 - 0.033 in)
0.40 - 0.60 mm (0.016 - 0.024 in)
0.40 - 0.60 mm (0.016 - 0.024 in)
0.40 - 0.60 mm (0.016 - 0.024 in)
0.50 - 0.80 mm (0.020 - 0.031 in)
SNAP RING
lf the clearance is not within the service limits, select
a new clutch end plate from the following table
NOTE: lf the thickest clutch end plate is installed,
but the clearance is still over the standard, replace
the clutch discs and clutch plates.
MARK
I I rnictness
--:--l----T
14.
CLUTCH END PLATE
14-221
lST CLUTCH END PLATES
2ND and 4TH CLUTCH END PLATES
3RD CLUTCH END PLATES
lST-HOLD CLUTCH END PLATES
MarkThicknass'I22551 P56 - N002.1 mm (0.083 in)
222552-P56-N002.2 mm (0.087 in)
322553 - P56 N002 3 mm (0.091 in)
22554-P56-NOo2.4 mm (0.094 in)
522555 P56 - N002.5 mm {0.098 in)
622556 P56 - N002 6 mm (0.102 in)
722557 - P56 N002.7 mm (0.106 in)
822558 - P56 N002.8 mm (0.110 in)
I22559 - P56 N002.9 rnm (0.114 in)
1022s60 - P56 N003.0 mm (0.118 in)
MarkParl NumberThickness
622556-P56-N002.6 mm (0.102 in)
122557 P56 - N002.7 mm (0.106 in)
822558-P56-N002.8 mm (0.110 in)
22559-P56-N002.9 mm (0.114 in)
1022560 - P56 N003.0 mm (0.118 in)'1122561 PDM - 0003.1 mm (0.122 inl
1222562 - PDM - 0003.2 mm {0.126 in)
1322563 PDM - 0003.3 mm (0.130 in)
22564 PDM - 0003.4 mm (0.134 in)
22565 PDM - 0003.5 mm (0.138 in)
22566 PDM - 0003.6 mm 10.142 in)
1722567-PDM-0003.7 mm (0.146 in)
MarkPart NumberThiclness
I22558 P56 - N002.8 mm (0.110 inl
922559 P56 - N002.9 mm (0.114 in)
1022560 P56 - N003.0 mm (0.118 in)
1122561 PD[4 - 0003.1 mm (0.122 in)
1222562 - PDM 0003.2 mm (0.126 in)
t322563-PDM-0003.3 mm (0.130 in)'1422564-PDN4-0003.4 mm (0.134 in)
1522565-PD[,l-0003.5 mm (0.138 in)
22566 PDM - 0003.6 mm (0.142 in)'t122567 - PoM - 0003.7 mm {0.146 in)
Thickness
2255r-PS5-0032.1 mm (0.083 in)
22552 - PS5- 0032.2 mm {0.087 in)
322553 PS5 - 0032.3 mm (0.091 in)
22554, PS5 - 0032.4 mm (0.094 in)
22555 PS5 - 0032.5 mm (0.098 in)
622556 PS5 - 0032.6 mm {0.102 in)
722557 - PSs 0032.7 mm (0.106 in)
www.emanualpro.com

Shift Lever
Disassembly/Reassembly -'97 - 98 Models
SRS components are located in this area. Review the SRS component locations. precautions. and procedures in the SRS
section (24) before performing repairs or service.
Apply silicone grease to these parts'
. Movable parts of the shift lever,
. Movable parts of the shift lock mechanism.
. Sliding surfaces on the detent of the control checker and detent guide.
SHIFT LOCK SOLENOIDSPRING
SCREW
SHIFT LOCK2.5 N.m {0.25 kgtm, 1.8 lbtftl
SCREW2.5 N.m {0.25 kg{.m,1.8 rbf.ft)
SHIFT LOCK SOLENOIDPLUNGER
SHIFT LOCKEXTENSION
DETENT SPFING
SHIFT LEVER
PARK PIN SWITCHCONNECTOR
SHIFT LOCKRELEASE LEVER
CONTROL BRACKET
STOP
DETENT GUIDE
9.3 N.m 10.95 kgtm,6.8 tbrft)
SPRING
9.3 N.m {0.95 kgf.m,6.8 tbf.ftl
SHIFT LEVERLINK
9.3 N.m (0.95 kgt.m,6.8 tbf.ftl
SHIFT CAALE
KNOBI N.m 10.9 kgt.m,7 rbf.ftl
14-268
7 N.m {0.7 kgf.m.5 tbt.fr}
www.emanualpro.com

Disassembly/Reassembly -'99 - 00 Models
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS
section (24) before performing repairs or service.
Apply silicone grease to these parts:
. Movable parts of the shift lever.
. Movable parts of the shift lock mechanism.
. Sliding surfaces on the detent of the control checker and detent guide.
NOTE: Adjustthe clearance between the O/D switch wires and the edge ofthe shift lever control bracket after reassembly(see page 14-270).
SHIFT LOCKRELEASE LEVERSHIFT LOCK SOLENOIDSPRING
SCREW2.5 N.m {0.25 kgf.m, 1.8lbtft)SHIFT LOCK SOLENOID
SCREW2.5 N.m (0.25 kgl.m, 1.8 lbl.ft)
SHIFT LOCK SOLENOIOPLUNGER
DETENT SPRING
SHIFT LEVER CONTROLBRACKET
PARK PIN SWITCH _
o/D swtTcHCONNECTOB
SHIFT LOCK EXTENSION
STOP
DETENT GUIDE
9.3 N.m {0.95 kgf.m, 6.9 lbl.ftl
SCREW2.5 N.m {0.25 kgt m,1.8 tbf.ftl
SHIFT LOCK BELEASELEVER SPRING
9.3 N.m {0.95 kgl.m,6.9 lbtfr)
HARNESS CLAMPERACKET
PARK PINswrTcH
SCREW2.5 N.m {0.25 kgf.m,1.8 tbl.f0
9.3 N.m 10.95 kgtm,6.9 tbf.ft)CONTROL CHECKER
SHIFT LEVER KNOB6- 12 N.m{0.6 - 1.2 kgt'm,4 - 8.7 tbnft)LOCKNUT7 N.m {0.7 kgl.m,5 tbf.ftl
SHIFT LEVERBUSHING
o/D swtTcH
14-269
www.emanualpro.com

Shift Gable
Adjustment
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section (241 before performing repairs or service.
1. Release the steering tilt lever.
2. Remove the access cover from the lower column
cover.
LOCK PIN
AOJUSTINGnoo
ADJUSTER
7 N.m (0.7 kg{.m,5 tbf.ft)
3. Shift to E position. then remove the lock pin from
the cable adjuster.
K\ffi
/* 1 6-,>
snenrftc YTILT LEVER IACCESS COVER
14-272
'l 1.
4. Check that the hole in the cable adjuster is aligned
with the hole in the adjusting rod. There are two
holes in the cable adjuster. They are positioned 90"
apart to allow cable adjustments ln l/4 turn incre-
ments.
CABLE ADJUSTER
CablsToo Short
lf not perfectly aligned, loosen the locknut on the
shitt cable. and adjust as required.
Tighten the locknut.
Install the lock pin on the adjuster. lf you feel the
lock pin binding as you reinstall it, the cable is still
out of adjustment and must be readjusted.
Make sure the lock pin is seated securely in the
adjuster. Replace the lock pin if it does not snap
over the cable adjuster securely.
Move the shift lever to each gear, and verify that the
A/T gear position indicator follows the A"/T gear
position switch.
Start the engine, and check the shift lever in all
gears. lf any gear does not work properly, refer to
troubleshooting on page 14-'153 thru 14-156.
Insert the ignition key into the key cylinder on the
upper column cover, and verify that the shift lock
tever reteases.
CableToo LongExactAlignment
7.
a
10.
www.emanualpro.com

Replacement
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section {24} before performing repairs or service.
1. Remove the instrument panel lower cover and the
column covers (see section 17).
2. Shift to E position, then remove the lock pin from
the cable adiuster.
LOCK PIN
SHIFT CABLEBRACKET
ADJUSTINGROO
LOCKNUT29 N.m {3.0 kgl.m,2j2lbf.trl
Loosen the locknut, then remove the shift cablefrom the shift cable bracket.
Remove the nut securing the shift cable holder,
then remove the shift cable.
12 N.m {1.2 kgf.m,8.7 tbtfrl
CABLE ADJUSTER
STUO BOLT
6x1.0mm
Remove the shift cable cover.
Remove the shift cable.
4WD:
Remove the snap pin and control pin, then separatethe shift cable from the control lever.
CONTROL PIN
SHIFT CABLE
SHIFTCOVER
2WDi
Remove the control lever, then
cable from the control shaft.
separate the shift
t r 1.25 mm22 N.n 12.2 *glrn.16 tbf.trl
CONTROLSHAFT
8 x 1.25 mm22 N.m12.2 kgl-m,16 tbf.frl
SHIFT CABLECOVER
LOCK WASHER6x LOmm14 N.m {1.4 kgf.m,
(cont'd)
SHIFT CABI-E
10 tbt.lrl
14-273
www.emanualpro.com

Propeller Shaft
Inspection
Univarsal Joint and Boots
1. Shift the transmission to Neutral.
2. Raise the vehicle off the ground, and support it with
safety stands in the proper locations (see section 1).
3. Check the cente. support bearing for excessive play
or rattle. It the center support has excessive play or
raftle, replace the propeller shaft assembly.
No. 1 PROPET_LER SHAFT
Check the universal joint boots for damage and dete-
rioration. lt the boots are damaged or deteriorated,
replace the propeller shaft assembly.
Check the universal joints for excessive play or rattle.
lf the universal joints have excessive play or rattle,
replace the propeller shaft assembly.
Propellor Shaft Runout
6. Install a dial indicator with its needle on the center of
No, 1 or No.2 propeller shaft.
7. Turn the other propeller shaft slowly and check the
runout. Repeat this procedure for the other propeller
shaft.
No. 1 Propeller Shaft Runout:
Service Limit: t.5 mm (0.06 in)
No. 2 Propeller Shaft Runout:
Service Limit: 1.5 mm {0.06 inl
lf the runout on either oroDeller shaft exceeds the
service limit, replac€ the propeller shaft assembly.
16-29
www.emanualpro.com

Steering
Special Toofs ............. 17-2
Component Locations
Index ................ ....... 17-3
Troubleshooting
General Troubleshooting ................ 1 7-4
Noise and Vibration ......................... 17-8
Fluid Leaks ............. 17-10
Inspection and Adiustment
Steering Operation .......................... 17-12
Power Assist Check
With Vehicle Parked ....................
Steering Linkage and Gearbox .......
Pump Belt
Rack Guide Adjustment ...................
Fluid Rep|acement ...................,,.,....
Pump Pressure Check .................,,...
*Steering Wheel
Removal ................. 17-18
*Steering Column
Removal/lnstallation ................ ....... 17 -2O
lnspection .............. 17-21
Steering Lock Replacement ............ 17 -22
Power Steering Hoses, Lines
Ffuid Leakage Inspection ................. 17 -23
Repfacement .......... 17-23
Power Steering Pump
Repfacement .......... 17-24
Disassembly ...........17-25
fnspection .............. 17-26
Reassembly ............ 17-28
Power Steering Gearbox
Removal ................. 17-31
Disassembly ........... 17-34
Reassembly ............ 17-40
Ball Joint Boot Replacement .......... 17-50
Installation ............. 17-51
17-12
17-13
17-14
l7-15
17-15
17-16
Disassembly/Reassembly............... 17-18
4'%/b.......... -r'-7--a/
SUPPLEN\EN AL RES\RA(N SYSTES{ (SRS\
This model has an SRS which includes a driver's airbag in the steering wheel hub. a passenger's airbag in the dashboardabove the glove box ('97 - 00 models), and seat belt tensioners in the seat belt retractors ('98 - 00 models). Informationnecessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contentspage include, or are located near, SBS components. Servicing. disassembling or replacing these items will require specialprecautions and tools, and should only be done by an authorized Honda oearer.
To avoid rendering the SRS inoperative, which could lead to peFonal iniury or death in the event of a sevore trontalcollision. allSRS service work must be performod by an authorized Honda dealer.lmproper service procedurgs, including incorrect removal and installalion of the SRS, could lead to personal iniurycaused by unintontional deployment of th€ airbags {'97 - 00 models), and seat belt tensioners ('98 - 00 modelsl.Do not bump the SRS unit. Otherwise, the system may lail in case ot a collision, or the airbags may deploy when theignition switch is ON (lll.
SRS electrical wiring harnesses are identitied by yellow colof coding. Ralated components are located in the steeringcolumn, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-trical test equipment on these cilcuits,
www.emanualpro.com

Component Locations
lndex
Note these items during disassembly:' lf an intact airbag assembly has been removed from a scrapped vehicle or has been found defective or damaged dur-ing transit, storage or service. it should be deployed (see section 24),a Before removing the gearbox, remove the driver.s airbag assembly and steering wheel.. After installing the gearbox, check the wheel alignment and adjust if necessary.
SRS components are located in this area. Review the SRS component locations, precautions, and procedures an the SRssection (24) before performing repairs or servrce.
STEERING WHEELRemoval, page 17,18Disassembly/Reassembly, page 1?,18Installation, page 17-19DRIVER'S AIRBAG ASSEMBLYRemoval/lnstallation, see section 24
STEERING GEARBOXRack Guide Adjustment, page 17-15Removal, page 17-31Disassembly, page 17-34Reassembly, page 17,40Installation, page 17,51VALVE BODY UNITOverhaul, page 17-38
STEERING COLUMNRemoval/lnstallation. page 17-20Inspection, page l7 21Steering Lock Replacement, page 17 22CABLE REELRemoval/lnstallation, see section 24tcNrnoN swtTcHSee s€ction 23
STEERING HOSES, LINESReplacement. page l7-23
Pump Belt Inspection andAdjustment, pag€ t7-14Pump Pressure Check, page 17-16 ot 17-1jReplacemont, page 17-24Disassembly, pa96 17,25Inspection, page 17-26Reassembly. page17-28
RESERVOIRFluid R6placement. page 17 15Fluid Leakage lnspection, page 17-23
END BALL JOINTBallJoint Boot Replacement, page 17-50
17-3
www.emanualpro.com