1999 HONDA CIVIC Index

lllustrated Index
Right Side Cover/lntermediate Housing
88
I.Fi.

Forward Clutch
l.lllustrated Index
CLUTCH PISTON
CLUTCHORUM
\
\
\_
DISC SPRING
CLUTCH END PLATE
SNAP RING
14-321

Differential
l.lllustrated Index
BOLTS10 x 1.0 mm98 N.m 110.0 kgf.m,72 tbl.ltlLeft-hand threads
FII{AL ORIVEN GEAR
BAIT EEANIM;
SET RING. 8() tnmSoloctivo pan
Bacl(lash Inspection
1. Place the differential assembly on V-blocks, and install
both axles.
2. Check the backlash of both pinion gears.
Standard (Newl: 0.05 - 0.15 mm 10.002 - 0.006 in)
PINION GEARS
lf the backlash is out of tolerance, replace the differ-
ential carrier.
14-329

Shift Indicator PanelATF Gooler/Hoses
Adjustment
1.Check that the index mark on the indicator aligns
with the E mark on the shift indicator panel when
the transmission is in NEUTRAL.
lf not aligned, remove the front console {see section
20).
Remove the shift indicator panel mounting
and adjust by moving the panel.
NOTE: Whenever the shift indicator panel is removed,
reinstallthe Danel as described above.
It,
14-357
lnstallation
1. Installthe ATF cooler, ATF cooler line assembly and
the ATF cooler hoses.
6x1.0mm11 N.m ('l 1 kgf.m,8.0lbl'ftlATF COOLER LINE ASSEMBLY
ATF COOLER HOSE
RADIATOR
6x1.0mm9.8 N.m 11.0 kgf'm, 7 8 lbf'ft)
ATF COOLER
Connect the ATF cooler
lines and ATF cooler. and
as shown.
hoses to the ATF cooler
secure them with the clips
1l lTf{il.T
6-8mm10.2 - 0.3 in)
33-35mm11.3 - 1.4 inl
2-1mm10.1 - 0.2 in)
2-ilmm{0.1 - 0.2 in)
ATF COOI..ER HOSES

t
Conventional Brake
Speciaf Tools .............19'2
Component Locations
lndex ................ ...... 19-3
Inspection and Adiustment
Brake System Rubber Parts
and Brake Booster ...........,.,............. 19-4
Brake Pedal ............ 19-5
Parking Brake ........ 19-6
Bleeding ................. 19-7
Front Brake Pads
Inspection and Replacement .......... 19-8
Front Erake Disc
Disc Runout Inspection ................... 19-12
Disc Thickness and Parallelism
Inspection .......... 19-12
Front Brake Caliper
Disassembly .......... 19'13
Reassembly ........... 19-16
Master Cylinder/Brake Booster
Removal/lnstallation ....................... 19-21
Pushrod Clearance Adiustment ...... 19-22
Brake Booster Inspection ................ 19-23
Rear Brake Pads
Inspection and Replacement ,,........ 19-24
Rear Brake Disc
Disc Runout lnspection ................... 19-26
Disc Thickness and Parallelism
Inspection .......... 19-26
Rear Brake Caliper
Disassembly ...........19-27
Reassembly ........." 19-31
Rear Drum Brake
Index/lnspection .............................. 19-35
Inspection ....,.,....... 19-36
Brake Shoe Disassembly ..............." 19-37
Brake Shoe Reassembly ...............'.. 19-37
Brake Hoses/Lines
Inspection/Torque Specifications ..... 19-39
Hose Replacement ........................... 19-40
Parking Brake Cable
lnspection and Replacement ........,. 19-41
l-l

Rear Drum Brake
Index/lnspection
'1.
a
a
Never use an air hose or dly brush to clean brake assemblies,
Use an OSHA approved vacuum cleanar to avoid breathing brake dust,
Contaminated brake linings or drums reduce stopping ability.
Block the tront wheels before iacking up ths r€ar of lhe vehicle.
Block the front wheels, loosen the rear wheel nuts slightly, support the rear of the vehicle on safety stands, then
remove the rear wheels.
2. Release the parking brake, and remove the rear brake drum.
I N m 10.9 kgtm, 6.5 lbf.ftl
TENSION PIN
10 mm BOLT6,1N m 15.5 kgf m,47 tbf.ft)
WHEEL CYLINDERInspect for leakage.lf necessary, replace as an assembly.
u-cLrPReplace.
WAVEWASHER
PARKING BRAKE LEVERMarked left and right.
Check for weaknessano oamage,
UPPER RETURN SPRING
I
@JPIVOT PIN
BACKING PLATEMarked lelt and right-
/
€f-l.^
I I
*'t")
ctEv'sB
/ (t
/ ,.ro,".r r.*,"n
/ , Install securely on
| / tension pin.
d"/
IU
ADJUSTER BOI-TCheck ratchet teethfor wear and damage.LOWER RETURNSPRINGCheck for weaknessand oamage.BRAKE SHOEInspection, see page 19-36lf brake shoes are to bereused, mark and reassemblein same position.
SELF.ADJUSTERLEVEB
SELF-ADJUSTERSPRINGCheck for weaknessano oamage.
BRAKE DRUMInspection, see page '19 36
t
19-35

l}
e\
Body ('96 modell
Doors
Front Door Index (4D) ...20-2
Rear Door Index {4Dl .....20-8
Door fndex lzDl3Dl .......20-14
Emblems
f nstallation 20-118
Exterior
Component Location Index ............... 20-93
*Frame Repair Chart .......... 20-120
* Interior
Component Location Index ............... 20-58
Mirrors
Mirror Rep|acement .................. ......... 20-24
Mirror Holder/Gover Replacement ... 20-25
Rearview Mirror Reolacement .......... 20-25
Moonroof
lndex .......... .....................20-50
Opener Cable/Opener and Latch/
Wiper and Washer
Component Location Index .......... ...,. 20-107
Seats and Seat Belts
Gomponent Location Index .......... ..... 20-73
Sub-frame ....20-119
Windshield, Rear Window and Ouarter Glass
Index .......... .....................20-26
Body {'97 modell
Body ('98 modell
Body ('99 modell
Body ('00 model)
20-123
20-131
20-135
20-141
It

Doors
Rear Door Index
,[D:
OUTERWEATHERSTRIP
INNERWEATHERSTRIP
DOORAdjustment,page 20-23
INNER MOLDING
fu4 ffir",
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/ GRIP
DOOnGRIPCOVER
o(x)RPROTECTOR
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PLASTICCOVER
20-8