Page 814 of 2189
Torque Converter Housing/Valve Body
Removal
ATF FEEO PIP€
LOCK-UP VALVEBODY
PIN
6x1.0mm
LOCK-UP SEPARATORPLATE
REGULATORVALVE SODY
DOWEL PIN
COOLER RELIEF VAL
SERVO DETENTSTRAINER
SERVO EODY
SEPARATON
BASE
ATF FEEDPIPES
CONTROLSHAFT
DETENTARM SHAFT
DETENTARM
ATF FEED PIPE
6x1.0mm5 Eolts6x1.0mm3 Eolts
MAIN VALBODY
ATF PUMP
DRIVEN
VALVE BODY
PINGEAR SHAFT
ATF PUMP
MAIN SEPARAPLATE
SECONDARYSEPARATOR PLATE
NOTE: The illustration shows the '96 - 98 models, the '99 - 00 models do not have the servo detent base; the servo detentis integral with the servo body.
L
14-136
Page 815 of 2189

NOTE;
. Clean all parts thoroughly in solvent or carburetor
cleaner, and dry with compressed air.
. Blow out all passages.
. When removing the valve body, replace the O-ring.
l, Remove the ATF feed pipes from the servo body,
secondary valve body and main valve body.
For'96 - 98 models: Remove the ATF strainer and
servo detent base (two bolts).
For'99 - 00 models: Remove the ATF strainer (one
bolt).
Remove the servo body and servo separator plate
{'96 - 98 models: seven bolts,'99 - 00 models: eight
bolts).
Remove the secondary valve body, shaft stop and
secondary separator plate (three bolts).
Remove the lock-up valve body and separator plate
{seven bolts).
Remove the regulator valve body (one boltl.
Remove the stator shaft and stop shaft.
Remove the detent spring from the detent arm. then
remove the control shaft from the to.que converter
housing.
Remove the detent arm and detent arm shaft from
the main valve body.
Remove the main valve body (five bolts).
NOTE: Do not let the eight check balls fall outofthe
main valve body when removing the main valve
body.
Remove the ATF pump driven gear shaft, then remove
the ATF pump gears.
Remove the main separator plate and two dowel
pins.
7.
't'1.
10.
12.
14.
13. CIean the inlet opening of the ATF strainer thor-
oughly with compressed air. then check that it is in
good condition, and the inlet opening is not clogged.
INLET OPENING
Test the filter by pouring clean ATF fluid through
the inlet opening. Beplace the ATF strainer if it is
clogged or damaged.
NOTE: The ATF str8iner can be reused if it is not
clogged.
14-137
Page 816 of 2189

Valve Caps
Description
Caps with one projected tip and one flat end are
installed with the flat end toward the inside of the
valve body.
Caps with a projected tip on each end are installed
with the smaller tip toward the inside of the valve
body. The small tip is a spring guide.
Toward outside of valvo body.
Toward insido ot valvo body.
Caps with one projected tip and hollow end are
installed with the tip toward the inside of the valve
body. The tip is a spring guide.
Towa.d outside o, valv6 bodv.
I
14-138
Toward insid€ of valv6 bodv.
Caps with hollow ends are installed with the hollow
end away from the inside ofthe valve body.
Caps with notched ends are installed with the notch
toward the inside of the valve body.
Caps with flat ends and a hole through the center are
installed with the smaller hole toward the inside of
the valve bodv.
Toward outsido of valve bodv.
Efla
Toward inlido ot valve bodv,
Caps with flat ends and a groove around the cap are
installed with the grooved side toward the outside of
the valve body.
Toward oulsido of valv6 body.
"-\"h
,A
\za9
Sectional view.
Toward insido ol valvo body.
Page 817 of 2189

Valve Body
2.
Repair
NOTE: This repair is only necessary if one or more of
the valves in a valve body do not slide smoothly in their
bores. You may use this procedure to free the valves in
the valve bodies.
1. Soak a sheet of #600 abrasive paper in ATF for
about 30 minutes.
Carefully tap the valve body so the sticking valve
drops out of its bore.
CAUTION: lt may b€ necessary to use a small
screwdriver to pry the valve free. Be careful not to
scratch the bore whh the screwdriver.
Inspect the valve for any scuff marks. Use the ATF-
soaked #600 paper to polish off any burrs that are
on the valve, then wash the valve in solvent and dry
it with compressed a ir.
Roll up half a sheet of ATF-soaked paper, and insert
it in the valve bore of the sticking valve.
Twist the paper slightly, so that it unrolls and fits the
bore tightly, then polish the bore by twisting the
paper as you push it in and out.
CAUTION: The valve body is aluminum and doesn't
require much polishing to remove any burrs,
3.
4.
ATF-soaked#600 abrasive Paper
5.
7.
Remove the #600 paper and thoroughly wash the
entire valve body in solvent. then dry it with com-
pressed air.
Coat the valve with ATF, then drop ir into its bore.
It should drop to the bonom of the bore under its
own weight. lf not, repeat step 4, then retest.
VALVE BODY
Remove the valve. then thoroughly clean it and the
valve body with solvent. Dry all parts with com-
pressed air. then reassemble using ATF as a lubri
cant.
W
-M
14-139
Page 822 of 2189

Secondary Valve Body
Disassembly/lnspection/Reassembly
NOTE:
. Cleanall parts thoroughly in solvent or carburetor cleaner. and drywith compressed air, Blowoutall passages.
. Replace the secondary valve body kit. P/N 27700 - P4R - 315 (The secondary valve body kit includes the linear solenoid
assembly) if any parts are worn or damaged.
. Checkall valves for free movement. lf anyfailto slide freely, seeValveBody Repairon page 14-139,
. Coat all parts with ATF during assembly.
. The CPC valve is installed in the secondary valve body, held in place by the lock bolt.
2.3 SHIFT VALVE
3.4 SHIFT VAL
.TH EXHAUST VALVE
LOCK BOLTCAUTION: Do not move.
SECONDARY VALVE BODYInspect for wear, scratches 6ndscoring.
3-'l ORIFICE CONTROL VAL
VALVE
SPRING SPECIFICATIONSUnit: mm (in)
No.SpringsStandard {New)
Wire Dia.o.D.Free LongthNo. of Coils
ora,.n
3-4 shift valve spring
2-3 sh ift valve spring
4th exhaust valve spring
3-4 orifice control valve spring
0.910.035)
0.9 {0.035)
0.9 {0.035)
0.7 {0.028)
7.6 (0.302)
7.6 (0.302)
6.1 10.2421
6.6 (0.262)
57 .O 12.2441
57 .O 12.2441
36.4 (1.433)
37.5 (1.476)
26.8
26.8
24.6
14-144
Page 1841 of 2189

Ground
G402
Components or Clrcult Grounded
Arr gear position switch, ABS control unit (3 wires), Blower motor high relay ('99-'00
models), Blower motor relay, ELD unit, Heater Jan switch ('96-'98 models), Heater
control panel, Mode control motor ('96. 98 models), Power transistor ('99-'00 models),
Service check connector....plus everything grounded through G401
| 14-13 | ABS pump motor
1l-9 i Stereo radio tuner ('96-'98 models), Audio unit ('99-'00 models)
Drivsr's door lock actuator, Driver's door lock switch, Drivefs window motor' Left mirror
defogger, Pow€r window master switch (2 wires), Power door lock control unit (all
except '99-'00 with keyless), Power mirror switch
G55214-9 i Driver's s€at belt switch, Fuel pump, Fuel tank unit, Right mkror defogger
G601
(Hatch-
back)
14-12 iLeft and right back-up lights, Left and right brake lighvtail lights, Lefl and right rear
turn signal lights, Left and right tail lights....plus eveMhing grounded through G761
G601 I 14-10
(All Coupesl
ano
(96198
S6dans)
High mount brake light, Left and right back-up lights, Left and right inner brake lighv
taiilights, Lett and right license plale lights, Lett and right outer brak€ lighvtail lights'
Left and right rear turn signal lights, Rear window deJogger, Trunk latch switch
G601
(99-'oo
Sedans)
G602
('ss-'00
Sedans)
G761
(Hatch-
back)
G771
(Hatch-
back)
14-11
14-12 i
High mount brake light, Left and right back-up lights, Left and right brake lighvouter
taillights, Left and right inner taillight, Left and right rear turn signal light' Rear window
deJogger (GX), Trunk latch switch
Window antenna coil
Hatch latch switch ('98-'00 models), High mount brake light' Left and right license plate
lights, Rear window wiper motor...plus everything grounded through G601
Rear window defogger
14-13 i SRS unit (2 wires)
*1 = All '96-98 models €xcept Dl685, '99100 D16Y5 with M/T*2 = '98 D1685, all '99-'00 models except Dl6Y5 with M/T
e7
Page 1870 of 2189
- Gl, G2, G3, and G403
BATTERY
tl
tl
ABSPUMPMOTORSTEERINGPUMPBRACKET
I
I
TRANS-MtsstoN
I
I
PagePHOTO
I
44-5
I
IJ
I
I
T3PHOTO 20
I
I
r4Ptlofo 13
IL
BFI{
1
PHO|O 20G3PHOTO 13
c360
!. c403G1
- G751, G771, and G801
CONDENSERFANi,OTORPage
,l
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I
I
SRS UNITPage 47PHO|OT0vtEw 51
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tlL------J
17
c753
G751
GFY (20)OTGFNGFY (r9)or GFN
!. G801
14-13