Page 292 of 440
yellowblue
6-10
ªVORTECº 5000 and 5700 V8 Engine
ªVORTECº 5700 engine shown, locations for other engines similar. When you lift up the hood you'll see:
A. Battery
B. Engine Air Cleaner/Filter
C. Radiator Cap
D. Coolant Recovery Tank
E. Air Filter Restriction Indicator
F. Engine Oil DipstickG. Automatic Transmission
Dipstick (If Equipped)
H. Fan
I. Power Steering Fluid Reservoir
J. Engine Oil Fill
K. Brake Fluid ReservoirL. Clutch Fluid Reservoir
(If Equipped)
M. Windshield Washer Fluid
Reservoir
N. Fuse/Relay Center
Page 293 of 440
yellowblue
6-11
ªVORTECº 7400 V8 Engine
A. Battery
B. Coolant Recovery Tank
C. Engine Air Cleaner/Filter
D. Radiator Cap
E. Air Filter Restriction Indicator
F. Engine Oil DipstickG. Automatic Transmission
Dipstick (If Equipped)
H. Engine Oil Fill
I. Fan
J. Power Steering Fluid Reservoir
K. Brake Fluid ReservoirL. Clutch Fluid Reservoir
(If Equipped)
M. Windshield Washer
Fluid Reservoir
N. Fuse/Relay Center
Page 303 of 440

yellowblue
6-21
To get the right reading, the fluid should be at normal
operating temperature, which is 180F to 200F
(82C to 93C).
Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50F
(10C). If it's colder than 50F (10C), drive the
vehicle in THIRD (3) until the engine temperature gage
moves and then remains steady for 10 minutes. Then
follow the hot check procedures.
Checking Transmission Fluid Cold
A cold check is made after the vehicle has been sitting
for eight hours or more with the engine off and is used
only as a reference. Let the engine run at idle for five
minutes if outside temperatures are 50F (10C) or
more. If it's colder than 50F (10C), you may have to
idle the engine longer. Should the fluid level be low
during a cold check, you must perform a hot check
before adding fluid. This will give you a more accurate
reading of the fluid level.Checking the Fluid Level
Park your vehicle on a level place. Keep the
engine running.
With the parking brake applied, place the shift lever
in PARK (P).
With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).
Let the engine run at idle for three minutes or more.
Page 316 of 440

yellowblue
6-34
Brakes
Brake Fluid
Your brake master cylinder
reservoir is here. It is filled
with DOT
-3 brake fluid.
There are only two reasons why the brake fluid level in
the reservoir might go down. The first is that the brake
fluid goes down to an acceptable level during normal
brake lining wear. When new linings are put in, the fluid
level goes back up. The other reason is that fluid is
leaking out of the brake system. If it is, you should have
your brake system fixed, since a leak means that sooner
or later your brakes won't work well, or won't work
at all.So, it isn't a good idea to ªtop offº your brake fluid.
Adding brake fluid won't correct a leak. If you add fluid
when your linings are worn, then you'll have too much
fluid when you get new brake linings. You should add
(or remove) brake fluid, as necessary, only when work is
done on the brake hydraulic system.
CAUTION:
If you have too much brake fluid, it can spill on
the engine. The fluid will burn if the engine is
hot enough. You or others could be burned, and
your vehicle could be damaged. Add brake
fluid only when work is done on the brake
hydraulic system.
Refer to the Maintenance Schedule to determine when to
check your brake fluid. See ªPeriodic Maintenance
Inspectionsº in the Index.
Page 317 of 440
yellowblue
6-35
Checking Brake Fluid
You can check the brake fluid without taking off the cap.
Just look at the brake fluid reservoir. The fluid level
should be above MIN. If it isn't, have your brake system
checked to see if there is a leak.
After work is done on the brake hydraulic system, make
sure the level is above the MIN but not over the
MAX mark.What to Add
When you do need brake fluid, use only DOT
-3 brake
fluid. Refer to ªRecommended Fluids and Lubricantsº
in the Index. Use new brake fluid from a sealed
container only.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help keep
dirt from entering the reservoir.
CAUTION:
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
Page 318 of 440

yellowblue
6-36
NOTICE:
Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral
-based oil, such as engine
oil, in your brake system can damage brake
system parts so badly that they'll have to be
replaced. Don't let someone put in the
wrong kind of fluid.
If you spill brake fluid on your vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid
on your vehicle. If you do, wash it off
immediately. See ªAppearance Careº in
the Index.
Brake Wear
If you have a C 3500 HD model, it has four-wheel disc
brakes without wear indicators. If you ever hear a brake
rubbing noise, have the brake linings inspected.
If your pickup is not a C 3500 HD model, it has front
disc brakes and rear drum brakes.
Disc brake pads (except C 3500 HD models) have
built
-in wear indicators that make a high-pitched
warning sound when the brake pads are worn and new
pads are needed. The sound may come and go or be
heard all the time your vehicle is moving (except when
you are pushing on the brake pedal firmly).
CAUTION:
The brake wear warning sound means that soon
your brakes won't work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
Page 355 of 440
yellowblue
6-73
Fuse/Circuit
Breaker Usage
20 PRNDL, Automatic Transmission,
Speedometer, Check Gages
Warning Light
21 Security/Steering
22 Not Used
23 Not Used
24 Front Axle, 4WD Indicator Lamp,
TP2 Relay (Gasoline Engine)
A Power Door Lock, Six
-Way Power
Seat, Keyless Entry Module
B Power WindowsUnderhood Fuse/Relay Center
The underhood fuse/relay center is located in the rear of
the engine compartment near the brake fluid reservoir.
Move the retainer clips for the cover to access the
fuse block.
You can remove fuses with a fuse extractor. The fuse
extractor is mounted to the interior fuse block. To
remove fuses if you don't have a fuse extractor, hold the
end of the fuse between your thumb and index finger
and pull straight out.
Page 374 of 440

Short Trip/City Scheduled Maintenance -- Gasoline Engines
yellowblue
7-12
15,000 Miles (25 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)
Check rear/front axle fluid level and add fluid as needed. Check constant
velocity joints and axle seals for leaking. (See footnote **.)
For Two
-Wheel-Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Vehicles With GVWR Above 10,000 lbs. Only: Inspect shields and underhood
insulation for damage or looseness. Adjust or replace as required. This is a
Noise Emission Control Service. Applicable only to vehicles sold in the
United States.
18,000 Miles (30 000 km)
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote #.)
Check rear/front axle fluid level and add fluid as needed. Check constant
velocity joints and axle seals for leaking. (See footnote **.)
Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE