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5-26
4. Then fill the coolant recovery tank to the HOT
LEVEL mark on the vehicle with the specialty hood,
or approximately one
-half full on the vehicle with
the sloped hood.
5. Put the cap back on the coolant recovery tank, but
leave the radiator pressure cap off.
6. Start the engine and
let it run until you can
feel the upper radiator
hose getting hot. Watch
out for the engine
cooling fan(s).
7. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper DEX
-COOL coolant mixture
through the filler neck until the level reaches the
base of the filler neck.
8. Then replace the
pressure cap. At
any time during
this procedure if
coolant begins to
flow out of the
filler neck, reinstall
the pressure cap.
Be sure the arrows
on the pressure cap
line up like this.
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Page 184 of 328
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5-28
The coolant level
should be at COLD
ADD or higher. If it
isn't, you may have a
leak in the radiator
hoses, heater hoses,
radiator, water pump
or somewhere else in
the cooling system.
Caterpillar
Diesel
Engine
CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them. If you
do, you can be burned.
Don't run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
NOTICE:
Engine damage from running your engine
without coolant isn't covered by your warranty.
If there seems to be no leak, start the engine again. See
if the fan speed increases when idle speed is doubled by
pushing the accelerator pedal down. If it doesn't, your
vehicle needs service. Turn off the engine.
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Page 186 of 328
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5-30
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and coolant.
NOTICE:
In cold weather, water can freeze and crack the
engine, radiator, heater core and other parts. So
use the recommended coolant.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
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Page 187 of 328
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5-31
1. You can remove the coolant surge tank pressure cap
when the cooling system, including the coolant surge
tank pressure cap and upper radiator hose, is no
longer hot. Turn the pressure cap slowly
counterclockwise until it first stops. (Don't press
down while turning the pressure cap.)
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.2. Then keep turning the cap, but now push down as
you turn it. Remove the pressure cap.
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Page 188 of 328
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5-32
3. Then fill the coolant surge tank with the proper
coolant mixture, up to the COLD FULL mark.
4. With the coolant surge
tank pressure cap off,
start the engine and let it
run until you can feel the
upper radiator hose
getting hot. Watch out
for the engine fan.
By this time, the coolant level inside the coolant surge
tank may be lower. If the level is lower, add more of the
proper mixture to the coolant surge tank until the level
reaches the COLD FULL mark.
ProCarManuals.com
Page 199 of 328

6-
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6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-4 Fuel (Gasoline Engine)
6
-5 Diesel Fuel Requirements and Fuel System
6
-6 Fuels in Foreign Countries (Gasoline Engines)
6
-7 Filling Your Tank
6
-8 Filling a Portable Fuel Container
6
-9 Checking Things Under the Hood
6
-11 Noise Control System
6
-13 Engine Oil (Gasoline Engine)
6
-17 Engine Oil (Caterpillar Diesel Engine)
6
-17 Engine Air Cleaner/Filter
6
-18 Automatic Transmission Fluid
6
-19 Manual Transmission Fluid
6
-20 Rear Axle
6
-20 Rear Axle Shift Motor (Option)
6
-21 Radiator Pressure Cap (Gasoline Engines)
6
-22 Surge Tank Pressure Cap (Diesel Engines)
6
-22 Thermostat6
-23 Engine Coolant (Gasoline Engine)
6
-27 Engine Coolant (Caterpillar Diesel Engine)
6
-28 Power Steering Fluid
6
-29 Windshield Washer Fluid
6
-30 Brakes
6
-36 Electric/Hydraulic Parking Brake Fluid
6
-42 Battery
6
-44 Other Service Items
6
-48 Tires
6
-59 Appearance Care
6
-59 Cleaning the Inside of Your Vehicle
6
-63 Cleaning the Outside Your Vehicle
6
-66 GM Vehicle Care/Appearance Materials
6
-67 Vehicle Identification Number (VIN)
6
-67 Service Parts Identification Label
6
-68 Electrical System
6
-74 Capacities and Specifications
6
-77 Air Conditioning Refrigerants
ProCarManuals.com
Page 201 of 328

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6-3 Two Safety Cautions about Engine
Fan Breakage
CAUTION:
Changing the Fan Drive Ratio or Engine
Governed Speed
If you change the fan drive ratio or increase the
governed speed of the engine, you may increase
stress on the engine fan and the fan could
eventually fail. If the fan breaks apart while it is
rotating, the flying pieces can cause severe injury
to anyone
-- such as a service technician -- who is
nearby. And, of course, the pieces can severely
damage the vehicle. Don't change the fan drive
ratio or increase the governed speed of the
vehicle without getting the necessary information
from your dealer.
CAUTION: (Continued)
CAUTION: (Continued)
Winter Fronts, Grille Covers or Obstructions
Winter fronts, grille covers or other add-on
equipment causing obstructions in front or
behind the fan should not be used on this vehicle.
They may increase the stress on the fan as the
blades pass over the covered areas. If this causes
the fan to eventually break apart while it is
rotating, the pieces can cause severe injury to
anyone nearby, such as a service technician
working on the engine, and of course the pieces
can severely damage the vehicle.
If your vehicle is equipped with the optional radiator
shutters, see ªRadiator Shuttersº in the Index.
ProCarManuals.com
Page 217 of 328

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6-19 Automatic Transmission External Filter
Your automatic transmission spin-on type filter requires
periodic replacement. It is mounted just behind the
radiator on the outside of the passenger's side frame rail.
Consult the Allison Automatic Transmission Operator's
Manual that came with the vehicle for proper
change intervals.
Automatic Transmission External Filter
With Service Trans Filter Indicator Light
(Option)
This automatic transmission spin-on type filter is
mounted to the left of the transmission. It requires
replacement when the SERVICE TRANS FILTER
indicator light on the instrument panel comes on or
every three years, whichever occurs first.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
checked. See your Maintenance Schedule to find out
when to change your transmission fluid and filters.
How to Check and What to Use
The Eaton Fuller Transmission Operator's Manual that
came with the vehicle shows how to check the manual
tranmsmission fluid and what fluid to use.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
ProCarManuals.com